Nissan Juke (2012 year). Service Repair Manual - part 37

 

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Nissan Juke (2012 year). Service Repair Manual - part 37

 

 

BODY ALIGNMENT

BRM-75

< SERVICE DATA AND SPECIFICATIONS (SDS) 

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Underbody (AWD Models)

INFOID:0000000007578147

MEASUREMENT

Dimensions marked with 

*

 indicate symmetrically identical dimensions on both the right and left hand of the

vehicle.
The following figure shows a bottom view and a side view of the vehicle.

b

489.7

(

19.279)

455.0

(

17.913)

328.9

(12.949)

Hole 

φ

18 (0.71)

K

498.0

(19.606)

2743.0

(107.992)

378.0

(14.882)

Hole 17

×

16 

(0.67

×

0.63)

C, c

±

410.0

(

±

16.142)

547.0

(21.535)

190.2

(7.488)

Hole 

φ

16 (0.63)

k

487.5

(

19.193)

2743.0

(107.992)

378.0

(14.882)

Hole 17

×

16 

(0.67

×

0.63)

D, d

±

410.0

(

±

16.142)

815.0

(32.087)

184.0

(7.244)

Hole 

φ

12 (0.47)

M

498.0

(19.606)

2970.0

(116.929)

375.4

(14.779)

Hole 

φ

16 (0.63)

E, e

±

410.0

(

±

16.142)

1173.0

(46.181)

170.1

(6.697)

Hole 14

×

(0.55

×

0.47)

m

485.1

(

19.098)

2965.8

(116.764)

375.4

(14.779)

Hole 

φ

16 (0.63)

F, f

±

633.0

(

±

24.921)

2032.3

(80.012)

318.0

(12.520)

Hole 

φ

16 (0.63)

N, n

±

583.6

(

±

22.976)

6.6

(0.261)

868.2

(34.181)

Hole 

φ

98 (3.86)

G, g

±

350.0

(

±

13.780)

2253.0

(88.701)

390.4

(15.370)

Hole 

†

16 (0.63)

O, o

±

575.4

(

±

22.653)

2569.2

(101.149)

734.4

(28.913)

Hole 

φ

20 (0.79)

Points

Coordinates

Remarks

Points

Coordinates

Remarks

X

Y

Z

X

Y

Z

Revision: 2011 October

2012 JUKE

BRM-76

< SERVICE DATA AND SPECIFICATIONS (SDS) 

BODY ALIGNMENT

MEASUREMENT POINTS

Unit: mm (in)

: Vehicle front

: Vehicle left side

JSKIA2154GB

Revision: 2011 October

2012 JUKE

BODY ALIGNMENT

BRM-77

< SERVICE DATA AND SPECIFICATIONS (SDS) 

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Unit: mm (in)

: Vehicle front

Points

Coordinates

Remarks

Points

Coordinates

Remarks

X

Y

Z

X

Y

Z

A

473.5

(18.642)

557.0

(

21.929)

293.0

(11.535)

Hole 

φ

11 (0.43)

G, g

±

515.1

(

±

20.279)

2318.6

(91.283)

357.2

(14.063)

Hole 

φ

12 (0.47)

a

491.0

(

19.331)

557.0 

(

21.929)

301.9

(11.886)

Hole 

φ

11 (0.43)

H, h

±

330.0

(

±

12.992)

2339.7

(92.114)

419.0

(16.496)

Hole 33

×

30 

(1.30

×

1.18)

B

472.4

(18.598)

455.0

(

17.913)

328.9

(12.949)

Hole 

φ

18 (0.71)

J, j

±

482.0

(

±

18.976)

2648.0

(104.252)

422.2

(16.622)

Hole 20

×

(0.79

×

0.63)

b

489.7

(

19.279)

455.0

(

17.913)

328.9

(12.949)

Hole 

φ

18 (0.71)

K, k

±

300.0

(

±

11.811)

2815.0

(110.827)

417.2

(16.425)

Hole 18

×

(0.71

×

0.63)

C, c

±

410.0

(

±

16.142)

547.0

(21.535)

190.2

(7.488)

Hole 

φ

16 (0.63)

M, m

±

482.7

(

±

19.004)

2910.5

(114.586)

421.4

(16.591)

Hole 

φ

23 (0.91)

D, d

±

410.0

(

±

16.142)

815.0

(32.087)

184.0

(7.244)

Hole 

φ

12 (0.47)

N, n

±

583.6

(

±

22.976)

6.6

(0.261)

868.2

(34.181)

Hole 

φ

98 (3.86)

JSKIA2155ZZ

Revision: 2011 October

2012 JUKE

BRM-78

< SERVICE DATA AND SPECIFICATIONS (SDS) 

BODY ALIGNMENT

Passenger Compartment

INFOID:0000000007578148

MEASUREMENT 

Dimensions marked with 

*

 indicate symmetrically identical dimensions on both the right and left hand of the

vehicle.

«The others»

E, e

±

410.0

(

±

16.142)

1173.0

(46.181)

170.1

(6.697)

Hole 14

×

(0.55

×

0.47)

O, o

±

558.8

(

±

22.000)

2568.4

(101.118)

734.4

(28.913)

Hole 

φ

20 (0.79)

F, f

±

601.8

(

±

23.693)

2016.4

(79.386)

315.0

(12.402)

Hole 

φ

15 (0.59)

Points

Coordinates

Remarks

Points

Coordinates

Remarks

X

Y

Z

X

Y

Z

Unit: mm (in)

JSKIA1996GB

Revision: 2011 October

2012 JUKE

BODY ALIGNMENT

BRM-79

< SERVICE DATA AND SPECIFICATIONS (SDS) 

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Unit: mm (in)

MEASUREMENT POINTS

Point

Dimension

Memo

Point

Dimension

Memo

Point

Dimension

Memo

Point

Dimension

Memo

A - E

724 (28.50)*

H - h

1406 (55.35)

N - n

1423 (56.02)

R - J

1394 (54.88)*

B - E

1028 (40.47)*

H - j

1829 (72.01)*

N - o

1585 (62.40)*

R - K

1072 (42.20)*

C - d

1290 (50.79)*

H - k

1663 (65.47)*

N - p

1554 (61.18)*

S - M

1094 (43.07)*

C - e

1423 (56.02)*

J - j

1257 (49.49)

N - q

1506 (59.29)*

S - N

786 (30.94)*

F - f

1222 (48.11)

J - k

1463 (57.60)*

O - o

1326 (52.20)

S - O

1248 (49.13)*

F - h

1569 (61.77)*

K - k

1425 (56.10)

O - q

1518 (59.76)*

S - P

1126 (44.33)*

F - j

1386 (54.57)*

M - m

1248 (49.13)

P - p

1397 (55.00)

S - Q

905 (35.63)*

F - k

1519 (59.80)*

M - n

1451 (57.13)*

Q - q

1444 (56.85)

T - V

1128 (44.41)*

G - g

1359 (53.50)

M - o

1441 (56.73)*

R - F

1104 (43.46)*

T - W

1105 (43.50)*

G - j

1630 (64.17)*

M - p

1486 (58.50)*

R - G

885 (34.84)*

U - V

1204 (47.40)*

G - k

1616 (63.62)*

M - q

1578 (62.13)*

R - H

720 (28.35)*

U - W

1091 (42.95)*

JSKIA1997ZZ

Revision: 2011 October

2012 JUKE

BRM-80

< SERVICE DATA AND SPECIFICATIONS (SDS) 

BODY ALIGNMENT

Unit: mm (in)

Rear Body

INFOID:0000000007578149

MEASUREMENT

Dimensions marked with 

*

 indicate symmetrically identical dimensions on both the right and left hand of the

vehicle.

MEASUREMENT POINTS

: Vehicle front

Point

Material

Point

Material

A

Cowl top flange end of center positioning mark

J, j, K, k, M, M, 
N, n

Center pillar indent

B

Roof flange end of center positioning mark

O, o, Q, q

Rear fender indent

C, c

Outer side body joggle

P, p

Outer rear wheelhouse joggle

D, d, G, g

Upper inner front pillar joggle

R

Trans control reinforcement hole center of center 
positioning mark 

φ

16 (0.63)

E, e 

Hood hinge installing hole center 

φ

12 (0.47)

S

Parking brake reinforcement hole center of cen-
ter positioning mark 

φ

12 (0.47)

F, f, H, h 

Front pillar indent

T, t, U, u, V, v, 
W, w

Door hinge installing hole center
T, t, U, u, W, w: 

φ

12 (0.47)

V, v: 

φ

9 (0.35)

Unit: mm (in)

JSKIA1998GB

Revision: 2011 October

2012 JUKE

BODY ALIGNMENT

BRM-81

< SERVICE DATA AND SPECIFICATIONS (SDS) 

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BRM

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: Vehicle front

JSKIA1999ZZ

Point

Material

Point

Material

A

Roof flange end of center positioning mark

C, c, D, d

Rear combination lamp base joggle

B, b

Rear fender extension joggle

E

Upper rear panel indent of center positioning 
mark

Revision: 2011 October

2012 JUKE

BRM-82

< SERVICE DATA AND SPECIFICATIONS (SDS) 

LOCATION OF PLASTIC PARTS

LOCATION OF PLASTIC PARTS

Precautions for Plastics

INFOID:0000000007578150

CAUTION:

• When repairing and painting a portion of the body adjacent to plastic parts, consider their characteristics (influence of heat

and solvent) and remove them if necessary or take suitable measures to protect them.

• Plastic parts should be repaired and painted using methods suiting the materials

,

 characteristics.

Abbre-

viation

Material name

Heat resisting 

temperature 

°

C (

°

F)

Resistance to gasoline and 

solvents

Other cautions

PE

Polyethylene

60 (140)

Gasoline and most solvents are 
harmless if applied for a very 
short time (wipe out quickly).

Flammable

ABS

Acrylonitrile Butadiene Styrene

80 (176)

Avoid gasoline and solvents.

AES

Acrylonitrile Ethylene Styrene

80 (176)

EPM/
EPDM

Ethylene Propylene (Diene) co-
polymer

80 (176)

Gasoline and most solvents are 
harmless if applied for a very 
short time (wipe out quickly).

Flammable

PS

Polystyrene

80 (176)

Avoid solvents.

Flammable

PVC

Poly Vinyl Chloride

80 (176)

Gasoline and most solvents are 
harmless if applied for a very 
short time (wipe out quickly).

Poisonous gas is emitted 
when burned.

TPO

Thermoplastic Olefine

80 (176)

Flammable

AAS

Acrylonitrile Acrylic Styrene

85 (185)

Avoid gasoline and solvents.

PMMA

Poly Methyl Methacrylate

85 (185)

EVAC

Ethylene Vinyl Acetate

90 (194)

PP

Polypropylene

90 (194)

Gasoline and most solvents are 
harmless if applied for a very 
short time (wipe out quickly).

Flammable, avoid bat-
tery acid.

PUR

Polyurethane

90 (194)

Avoid gasoline and solvents.

UP

Unsaturated Polyester

90 (194)

Flammable

ASA

Acrylonitrile Styrene Acrylate

100 (212)

Flammable

PPE

Poly Phenylene Ether

110 (230)

TPU

Thermoplastic Urethane

110 (230)

PBT+ 
PC

Poly Butylene Terephthalate + 
Polycarbonate

120 (248)

Flammable

PC

Polycarbonate

120 (248)

POM

Poly Oxymethylene

120 (248)

Avoid battery acid.

PA

Polyamide

140 (284)

Avoid immersing in wa-
ter.

PBT

Poly Butylene Terephthalate

140 (284)

PAR

Polyarylate

180 (356)

PET

Polyethylene terephthalate

180 (356)

PEI

Polyetherimide

200 (392)

Revision: 2011 October

2012 JUKE

LOCATION OF PLASTIC PARTS

BRM-83

< SERVICE DATA AND SPECIFICATIONS (SDS) 

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BRM

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Location of Plastic Parts

INFOID:0000000007578151

Component

Material

Component

Material

1

Windshield molding

PVC

10

Door outside molding

PVC + Stainless

2

Front combination lamp

Lens

PMMA

11

Door outside handle

Front

PC + PET

Housing

PP

Rear

PC + PET + 

Glass fiber

3

Front grille

ABS

12

Rear combination lamp

Lens

PMMA

4

Bumper fascia

PP + EPM

Housing

ASA

5

Head lamp

Lens

PC

13

High mount stop lamp

Lens

PMMA

Housing

PP

Housing

PC + ABS

6

Fillet molding

PP + EPM

14

Back door finisher

ABS

7

Front fender protector

PP

15

License plate lamp

Lens

PC

8

Side turn signal lamp

Lens

PMMA

Housing

PC

Housing

PC + ABS

16

Reflex reflector

Lens

PMMA

9

Door outside 
mirror

Housing

ASA

Housing

ABS

Base

PBT + PET

17

Center mudguard

PP + EPM

Cover

Material color

ASA

Body color

ABS

JSKIA2000ZZ

Revision: 2011 October

2012 JUKE

BRM-84

< SERVICE DATA AND SPECIFICATIONS (SDS) 

LOCATION OF PLASTIC PARTS

JSKIA2205ZZ

Component

Material

Component

Material

1

Front pillar garnish

PP

6

Multi display unit

Lens

PC

2

Map  lamp

Lens

PC

Finisher

PC + ABS

Housing

PA

7

Glove box

PP

3

Center pillar garnish

PP

8

Instrument panel

PP

4

Rear pillar finisher

PP

9

Cluster lid C

PC + ABS

5

Center console

PP

10

Cluster lid A

PP

Revision: 2011 October

2012 JUKE

CCS-1

CRUISE CONTROL & DRIVER ASSISTANCE

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CCS

SECTION 

CCS

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CONTENTS

CRUISE CONTROL SYSTEM

ASCD

SYSTEM DESCRIPTION  ..............................

2

AUTOMATIC SPEED CONTROL DEVICE 
(ASCD) ...............................................................

2

Information ................................................................

2

Revision: 2011 October

2012 JUKE

CCS-2

< SYSTEM DESCRIPTION >

[ASCD]

AUTOMATIC SPEED CONTROL DEVICE (ASCD)

SYSTEM DESCRIPTION

AUTOMATIC SPEED CONTROL DEVICE (ASCD)

Information

INFOID:0000000007577728

Automatic Speed Control Device (ASCD) system is controlled by ECM.
Regarding the information for ASCD system, refer to 

EC-57, "AUTOMATIC SPEED CONTROL DEVICE

(ASCD) : System Description"

.

Revision: 2011 October

2012 JUKE

CHG

CHG-1

ELECTRICAL & POWER CONTROL

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SECTION 

CHG

A

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CONTENTS

CHARGING SYSTEM

PRECAUTION ...............................................

3

PRECAUTIONS ...................................................

3

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

3

Precaution for Power Generation Voltage Variable 
Control System ........................................................
..

3

PREPARATION ............................................

4

PREPARATION ...................................................

4

Special Service Tools ................................................

4

Commercial Service Tools  ........................................

4

SYSTEM DESCRIPTION  ..............................

5

COMPONENT PARTS  ........................................

5

CHARGING SYSTEM  ..................................................

5

CHARGING SYSTEM : Component Parts Loca-
tion ..........................................................................
..

5

CHARGING SYSTEM : Component Description ......

5

POWER GENERATION VOLTAGE VARIABLE 
CONTROL SYSTEM ..................................................
..

5

POWER GENERATION VOLTAGE VARIABLE 
CONTROL SYSTEM : Component Parts Location 

......

5

POWER GENERATION VOLTAGE VARIABLE 
CONTROL SYSTEM : Component Description  ......
..

6

SYSTEM ..............................................................

7

CHARGING SYSTEM  ..................................................

7

CHARGING SYSTEM : System Diagram  .................

7

CHARGING SYSTEM : System Description  .............

7

POWER GENERATION VOLTAGE VARIABLE 
CONTROL SYSTEM ..................................................
..

7

POWER GENERATION VOLTAGE VARIABLE 
CONTROL SYSTEM : System Diagram .................
..

7

POWER GENERATION VOLTAGE VARIABLE 
CONTROL SYSTEM : System Description .............
..

7

WIRING DIAGRAM  .......................................

9

CHARGING SYSTEM  ........................................

9

Wiring Diagram .........................................................

9

BASIC INSPECTION  ...................................

10

DIAGNOSIS AND REPAIR WORK FLOW  .......

10

Work Flow ................................................................

10

CHARGING SYSTEM PRELIMINARY IN-
SPECTION ........................................................

13

Inspection Procedure ...............................................

13

POWER GENERATION VOLTAGE VARI-
ABLE CONTROL SYSTEM OPERATION IN-
SPECTION ........................................................

14

Inspection Procedure ...............................................

14

DTC/CIRCUIT DIAGNOSIS  .........................

16

B TERMINAL CIRCUIT  .....................................

16

Description ...............................................................

16

Diagnosis Procedure  ...............................................

16

L TERMINAL CIRCUIT (OPEN) ........................

17

Description ...............................................................

17

Diagnosis Procedure  ...............................................

17

L TERMINAL CIRCUIT (SHORT)  .....................

19

Description ...............................................................

19

Diagnosis Procedure  ...............................................

19

S TERMINAL CIRCUIT  .....................................

20

Description ...............................................................

20

Diagnosis Procedure  ...............................................

20

SYMPTOM DIAGNOSIS  ..............................

21

CHARGING SYSTEM  .......................................

21

Symptom Table  .......................................................

21

REMOVAL AND INSTALLATION  ...............

22

Revision: 2011 October

2012 JUKE

CHG

PRECAUTIONS

CHG-3

< PRECAUTION >

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PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000007579449

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Precaution for Power Generation Voltage Variable Control System

INFOID:0000000007579450

CAUTION:

For thailand model, the battery current sensor that is installed to the battery cable at the negative ter-
minal measures the charging/discharging current of the battery, and performs various controls. If the
electrical component or the ground wire is connected directly to the battery terminal, the current other
than that being measured with the battery current sensor is charging to or discharging from the bat-
tery. This condition causes the malfunction of the control, and then the battery discharge may occur.
Do not connect the electrical component or the ground wire directly to the battery terminal.

Revision: 2011 October

2012 JUKE

CHG-4

< PREPARATION >

PREPARATION

PREPARATION

PREPARATION

Special Service Tools

INFOID:0000000007579451

Commercial Service Tools

INFOID:0000000007579452

Tool number

Tool name

Description

(J-44373 Model MCR620)

Starting/Charging System Tester

Tests starting and charging systems.

For operating instructions, refer to 

Technical Service Bulletin.

KV10118200 (included in the 

adapter kit: Mot. 1732)

Alternator pulley adapter

Removing and installing alternator 

pulley

SEL403X

PKIA1241E

Tool name

Description

Power tool

Loosening bolts, nuts and screws

PIIB1407E

Revision: 2011 October

2012 JUKE

 

 

 

 

 

 

 

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