Nissan Juke (2012 year). Service Repair Manual - part 33

 

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Nissan Juke (2012 year). Service Repair Manual - part 33

 

 

BODY COMPONENT PARTS

BRM-11

< PREPARATION >

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Underbody Component Parts (AWD Models)

INFOID:0000000007578109

: Both sided anti-corrosive precoated steel sections

: High strength steel (HSS) sections

: Both sided anti-corrosive steel and HSS sections

JSKIA2194ZZ

Revision: 2011 October

2012 JUKE

BRM-12

< PREPARATION >

BODY COMPONENT PARTS

NOTE:

• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

• Tensile strength column shows the largest strength value of a part in the component part.

CAUTION:

If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.

No.

Parts name

Tensile strength 

(MPa)

Both sided anti-corrosive 

precoated steel sections

1.

Center front floor

590

×

2.

Front floor (RH & LH)

a.

T=1.8 mm
(0.071 in)

980

caution

×

3.

Inner sill (RH & LH)

b.

T=1.4 mm
(0.055 in)

980

caution

×

4.

Inner cowl top

Under 440

×

5.

Upper dash

Under 440

×

6.

Side dash (RH & LH)

590

×

7.

Lower dash

c.

T=1.4 mm
(0.055 in)

980

caution

×

8.

Lower dash crossmember

780

×

9.

Front strut housing (RH & LH)

590

×

10.

Lower front hoodledge (RH & LH)

Under 440

×

11.

Upper hoodledge (RH & LH)

Under 440

×

12.

Hoodledge reinforcement (RH & LH)

Under 440

×

13.

Hoodledge connector (RH & LH)

Under 440

×

14.

Side radiator core support (RH & LH Upper)

Under 440

×

15.

Side radiator core support (RH & LH Lower)

Under 440

×

16.

Front side member closing plate assembly (RH & LH)

590

×

17.

Add on frame bracket (RH & LH)

Under 440

×

18.

Front side member assembly (RH & LH)

590

×

19.

Front suspension mounting bracket (RH & LH Front)

440

×

20.

Front suspension mounting bracket (RH & LH Rear)

Under 440

×

21.

Rear seat crossmember

440

×

22.

Rear crossmember center assembly

590

×

23.

7th crossmember

Under 440

×

24.

Rear side member (RH & LH)

780

×

25.

Rear side member extension (RH & LH)

590

×

26.

Rear floor front extension

Under 440

×

27.

Rear floor front

Under 440

×

28.

Rear floor belt anchor reinforcement

590

×

29.

Upper rear seat crossmember

440

—

30.

Spare wheel clamp reinforcement

Under 440

×

31.

Canister bracket (Front)

Under 440

×

32.

Rear floor rear

Under 440

×

33.

Rear floor rear side (RH & LH)

Under 440

×

34.

Spare tire clamp bracket

Under 440

—

35.

Canister bracket (Rear)

Under 440

—

36.

Jack mounting bracket

Under 440

—

Revision: 2011 October

2012 JUKE

BODY COMPONENT PARTS

BRM-13

< PREPARATION >

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Body Component Parts (2WD Models)

INFOID:0000000007578110

A. 

Right side

B. 

With sunroof models

C. 

Standard roof models

: Both sided anti-corrosive precoated steel sections

: High strength steel (HSS) sections

: Both sided anti-corrosive steel and HSS sections

JSKIA2195ZZ

Revision: 2011 October

2012 JUKE

BRM-14

< PREPARATION >

BODY COMPONENT PARTS

No.

Parts name

Tensile strength 

(MPa)

Both sided anti-corrosive 

precoated steel sections

1.

Hood

Under 440

×

2.

Inner center front bumper reinforcement

T=1.2 mm
(0.047 in)

1310

caution

—

3.

Front side member front assembly (RH & LH)

590

×

4.

Front fender (RH & LH)

Under 440

×

5.

Inner side roof rail (RH & LH)

590

—

6.

Upper inner front pillar (RH & LH)

780

—

7.

Inner center pillar (RH & LH)

590

×

8.

Side body assembly (RH & LH)

Refer to No.9

−

15

9.

Outer side roof rail reinforcement (RH & LH)

590

—

10.

Lower center pillar brace (RH & LH)

590

—

11.

Front pillar brace (RH & LH)

590

—

12.

Lower front pillar hinge brace (RH & LH)

590

—

13.

Outer front side body (RH & LH)

Under 440

×

14.

Front fender bracket assembly (RH & LH)

Under 440

×

15.

Outer sill reinforcement (RH & LH)

780

×

16.

Outer sill (RH & LH)

Under 440

×

17.

Front door (RH & LH)

Under 440

×

18.

Outer front door panel (RH & LH)

Under 440

×

19.

Rear door (RH & LH)

Under 440

×

20.

Outer rear door panel (RH & LH)

Under 440

×

21.

Inner rear pillar reinforcement (RH & LH)

440

—

22.

Rear pillar reinforcement (RH & LH)

Under 440

—

23.

Inner rear pillar (RH & LH)

Under 440

—

24.

Inner rear wheelhouse (RH & LH)

440

×

25.

Outer rear wheelhouse (RH & LH)

Under 440

×

26.

Outer rear wheelhouse extension (RH & LH)

Under 440

×

27.

Roof

Under 440

—

28.

Front roof rail

780

—

29.

Roof bow No.1

Under 440

—

30.

Roof bow No.2

590

—

31.

Roof bow No.3

Under 440

—

32.

Rear roof rail

Under 440

—

33.

Rear fender (RH & LH)

Under 440

×

34.

Rear fender extension (RH & LH)

Under 440

—

35.

Rear fender corner (RH & LH)

Under 440

×

36.

Fuel filler lid

Under 440

×

37.

Back door

Under 440

×

38.

Upper rear panel

Under 440

×

39.

Upper rear bumper retainer

Under 440

×

40.

Rear side bumper bracket

Under 440

×

41.

Rear bumper stay (RH & LH)

590

×

42.

Inner center rear bumper reinforcement

T=1.2 mm
(0.047 in)

1310

caution

—

Revision: 2011 October

2012 JUKE

BODY COMPONENT PARTS

BRM-15

< PREPARATION >

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NOTE:

• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

• Tensile strength column shows the largest strength value of a part in the component part.

CAUTION:

If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.

Body Component Parts (AWD Models)

INFOID:0000000007578111

JSKIA2196ZZ

Revision: 2011 October

2012 JUKE

BRM-16

< PREPARATION >

BODY COMPONENT PARTS

A. 

Right side

B. 

With sunroof models

C. 

Standard roof models

: Both sided anti-corrosive precoated steel sections

: High strength steel (HSS) sections

: Both sided anti-corrosive steel and HSS sections

No.

Parts name

Tensile strength 

(MPa)

Both sided anti-corrosive 

precoated steel sections

1.

Hood

Under 440

×

2.

Inner center front bumper reinforcement

T=1.2 mm
(0.047 in)

1310

caution

—

3.

Front side member front assembly (RH & LH)

590

×

4.

Front fender (RH & LH)

Under 440

×

5.

Inner side roof rail (RH & LH)

590

—

6.

Upper inner front pillar (RH & LH)

780

—

7.

Inner center pillar (RH & LH)

590

×

8.

Side body assembly (RH & LH)

Refer to No.9

−

15

9.

Outer side roof rail reinforcement (RH & LH)

590

—

10.

Lower center pillar brace (RH & LH)

590

—

11.

Front pillar brace (RH & LH)

590

—

12.

Lower front pillar hinge brace (RH & LH)

590

—

13.

Outer front side body (RH & LH)

Under 440

×

14.

Front fender bracket assembly (RH & LH)

Under 440

×

15.

Outer sill reinforcement (RH & LH)

780

×

16.

Outer sill (RH & LH)

Under 440

×

17.

Front door (RH & LH)

Under 440

×

18.

Outer front door panel (RH & LH)

Under 440

×

19.

Rear door (RH & LH)

Under 440

×

20.

Outer rear door panel (RH & LH)

Under 440

×

21.

Inner rear pillar reinforcement (RH & LH)

440

—

22.

Rear pillar reinforcement (RH & LH)

Under 440

—

23.

Inner rear pillar (RH & LH)

Under 440

—

24.

Inner rear wheelhouse (RH & LH)

440

×

25.

Outer rear wheelhouse (RH & LH)

Under 440

×

26.

Outer rear wheelhouse extension (RH & LH)

Under 440

×

27.

Roof

Under 440

—

28.

Front roof rail

780

—

29.

Roof bow No.1

Under 440

—

30.

Roof bow No.2

590

—

31.

Roof bow No.3

Under 440

—

32.

Rear roof rail

Under 440

—

33.

Rear fender (RH & LH)

Under 440

×

34.

Rear fender extension (RH & LH)

Under 440

—

35.

Rear fender corner (RH & LH)

Under 440

×

36.

Fuel filler lid

Under 440

×

37.

Back door

Under 440

×

38.

Upper rear panel

Under 440

×

Revision: 2011 October

2012 JUKE

BODY COMPONENT PARTS

BRM-17

< PREPARATION >

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BRM

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NOTE:

• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

• Tensile strength column shows the largest strength value of a part in the component part.

CAUTION:

If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.

39.

Upper rear bumper retainer

Under 440

×

40.

Rear side bumper bracket

Under 440

×

41.

Rear bumper stay (RH & LH)

440

×

42.

Inner center rear bumper reinforcement

T=1.2 mm
(0.047 in)

1310

caution

—

No.

Parts name

Tensile strength 

(MPa)

Both sided anti-corrosive 

precoated steel sections

Revision: 2011 October

2012 JUKE

BRM-18

< REMOVAL AND INSTALLATION >

CORROSION PROTECTION

REMOVAL AND INSTALLATION

CORROSION PROTECTION

Description

INFOID:0000000007578112

To provide improved corrosion prevention, the following anti-corrosive measures have been implemented in
NISSAN production plants. When repairing or replacing body panels, it is necessary to use the same anti-cor-
rosive measures.

ANTI-CORROSIVE PRECOATED STEEL (GALVANNEALED STEEL)

To improve repairability and corrosion resistance, a new type of anti-
corrosive precoated steel sheet has been adopted replacing conven-
tional zinc-coated steel sheet.
Galvannealed steel is electroplated and heated to form Zinc-iron
alloy, which provides excellent and long term corrosion resistance
with cationic electrodeposition primer.

Nissan Genuine Service Parts are fabricated from galvannealed steel. Therefore, it is recommended that
GENUINE NISSAN PARTS or equivalent be used for panel replacement to maintain the anti-corrosive perfor-
mance built into the vehicle at the factory.

PHOSPHATE COATING TREATMENT AND CATIONIC ELECTRODEPOSITION PRIMER

A phosphate coating treatment and a cationic electrodeposition
primer, which provide excellent corrosion protection, are employed
on all body components.

CAUTION:

Confine paint removal during welding operations to an absolute
minimum.

Nissan Genuine Service Parts are also treated in the same manner. Therefore, it is recommended that GENU-
INE NISSAN PARTS or an equivalent be used for panel replacement to maintain anti-corrosive performance
built into the vehicle at the factory.

Anti-corrosive Wax

INFOID:0000000007578113

To improve corrosion resistance, anti-corrosive wax is applied inside the body sill and inside other closed sec-
tions. Accordingly, when replacing these parts, be sure to apply anti-corrosive wax to the appropriate areas of
the new parts. Select an excellent anti-corrosive wax which will penetrate after application and has a long shelf
life.

DOOR

SIIA2294E

PIIA0095E

Revision: 2011 October

2012 JUKE

CORROSION PROTECTION

BRM-19

< REMOVAL AND INSTALLATION >

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Undercoating (2WD Models)

INFOID:0000000007578114

The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-
ping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoat-
ing which is rust resistant, soundproof, vibration-proof, shock-resistant, adhesive, and durable.

PRECAUTIONS IN UNDERCOATING

1.

Never apply undercoating to any place unless specified (such as the areas above the muffler and three-
way catalyst that are subjected to heat).

2.

Never undercoat the exhaust pipe or other parts that become hot.

3.

Never undercoat rotating parts.

4.

Apply bitumen wax after applying undercoating.

5.

After putting seal on the vehicle, put undercoating on it.

B.

Nozzle insert hole

Unit: mm (in)

: Anti-corrosive wax coated portions

JSKIA2131ZZ

Revision: 2011 October

2012 JUKE

BRM-20

< REMOVAL AND INSTALLATION >

CORROSION PROTECTION

Undercoating (AWD Models)

INFOID:0000000007578115

The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-
ping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoat-
ing which is rust resistant, soundproof, vibration-proof, shock-resistant, adhesive, and durable.

PRECAUTIONS IN UNDERCOATING

1.

Never apply undercoating to any place unless specified (such as the areas above the muffler and three-
way catalyst that are subjected to heat).

2.

Never undercoat the exhaust pipe or other parts that become hot.

3.

Never undercoat rotating parts.

4.

Apply bitumen wax after applying undercoating.

5.

After putting seal on the vehicle, put undercoating on it.

: Undercoated areas

: Sealed portions

JSKIA2197ZZ

Revision: 2011 October

2012 JUKE

CORROSION PROTECTION

BRM-21

< REMOVAL AND INSTALLATION >

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Body Sealing (2WD Models)

INFOID:0000000007578116

The following figure shows the areas that are sealed at the factory. Sealant that is applied to these areas
should be smooth and free from cuts or gaps. Care should be taken not to apply an excess amount of sealant
and not to allow other unaffected parts to come into contact with the sealant.

: Undercoated areas

: Sealed portions

JSKIA2198ZZ

Revision: 2011 October

2012 JUKE

BRM-22

< REMOVAL AND INSTALLATION >

CORROSION PROTECTION

T.

Standard roof models

U.

With sunroof models

: Vehicle front

: Sealed portions

JSKIA2199ZZ

Revision: 2011 October

2012 JUKE

CORROSION PROTECTION

BRM-23

< REMOVAL AND INSTALLATION >

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: Vehicle front

: Sealed portions

JSKIA2610ZZ

Revision: 2011 October

2012 JUKE

BRM-24

< REMOVAL AND INSTALLATION >

CORROSION PROTECTION

: Vehicle front

: Sealed portions

JSKIA2135ZZ

Revision: 2011 October

2012 JUKE

CORROSION PROTECTION

BRM-25

< REMOVAL AND INSTALLATION >

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Body Sealing (AWD Models)

INFOID:0000000007578117

The following figure shows the areas that are sealed at the factory. Sealant that is applied to these areas
should be smooth and free from cuts or gaps. Care should be taken not to apply an excess amount of sealant
and not to allow other unaffected parts to come into contact with the sealant.

T.

Standard roof models

U.

With sunroof models

: Vehicle front

: Sealed portions

JSKIA2199ZZ

Revision: 2011 October

2012 JUKE

BRM-26

< REMOVAL AND INSTALLATION >

CORROSION PROTECTION

: Vehicle front

: Sealed portions

JSKIA2611ZZ

Revision: 2011 October

2012 JUKE

 

 

 

 

 

 

 

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