Nissan Juke (2012 year). Service Repair Manual - part 23

 

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Nissan Juke (2012 year). Service Repair Manual - part 23

 

 

FRONT DISC BRAKE

BR-45

< REMOVAL AND INSTALLATION >

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BRAKE CALIPER ASSEMBLY : Exploded View

INFOID:0000000007579970

REMOVAL

DISASSEMBLY

1.

Brake caliper assembly

: N·m (kg-m, ft-lb)

JPFIA0834GB

1.

Cap

2.

Bleeder valve

3.

Cylinder body

4.

Piston seal

5.

Piston

6.

Piston boot

7.

Sliding pin

8.

Sliding pin boot

9.

Bushing

10.

Torque member

: Apply rubber grease.

: Apply brake fluid.

: N·m (kg-m, in-lb)

: Always replace after every disassembly.

JPFIA0511GB

Revision: 2011 October

2012 JUKE

BR-46

< REMOVAL AND INSTALLATION >

FRONT DISC BRAKE

BRAKE CALIPER ASSEMBLY : Removal and Installation

INFOID:0000000007579971

REMOVAL

WARNING:

Since dust covering the front brake has an affect on human body, the dust must be removed with a
dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

out immediately and wash with water if it gets on a protect surface. For brake component parts,
never wash them with water.

• Never depress the brake pedal while removing the brake hose. If this is not complied with, brake

fluid may splash.

• Never drop removed parts.
• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.

1.

Remove tires with power tool.

2.

Fix the disc rotor using wheel nuts.

3.

Drain brake fluid. Refer to 

BR-10, "Draining"

.

4.

Separate brake hose from caliper assembly. Refer to 

BR-22, "FRONT : Removal and Installation"

.

5.

Remove torque member mounting bolts, and remove brake cali-
per assembly.

CAUTION:

Never drop brake pad and caliper assembly.

6.

When removing disc rotor. Refer to 

FAX-8, "Removal and Instal-

lation"

.

INSTALLATION

WARNING:

Since dust covering the front brake has an affect on human body, the dust must be removed with a
dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

out immediately and wash with water if it gets on a protect surface. For brake component parts,
never wash them with water.

• Never depress the brake pedal while removing the brake hose. If this is not complied with, brake

fluid may splash.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.
1.

Install disc rotor. Refer to 

FAX-8, "Removal and Installation"

.

2.

Install the brake caliper assembly to the steering knuckle and
tighten the torque member mounting bolts to the specified
torque.

CAUTION:

Never spill or splash any grease and moisture on the brake
caliper assembly mounting face, threads, mounting bolts
and washers. Wipe out any grease and moisture.

3.

Install brake hose. Refer to 

BR-22, "FRONT : Removal and

Installation"

.

4.

Perform the air bleeding. Refer to 

BR-11, "Bleeding Brake Sys-

tem"

.

5.

Check a drag of front disc brake. If any drag is found, refer to

BR-49, "BRAKE CALIPER ASSEMBLY : Inspection"

.

6.

Install tires. Refer to 

WT-43, "Removal and Installation"

.

7.

Perform inspection after installation. Refer to 

BR-49, "BRAKE CALIPER ASSEMBLY : Inspection"

.

JPFIA0835ZZ

JPFIA0835ZZ

Revision: 2011 October

2012 JUKE

FRONT DISC BRAKE

BR-47

< REMOVAL AND INSTALLATION >

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BRAKE CALIPER ASSEMBLY : Disassembly and Assembly

INFOID:0000000007579972

DISASSEMBLY

NOTE:
Never remove the torque member, brake pad and pad retainers when disassembling and assembling the cyl-
inder body.

1.

Remove the sliding pin bolt, and remove the cylinder body from the torque member. Refer to 

BR-42,

"BRAKE PAD : Removal and Installation"

.

CAUTION:

Fix the brake pad at suitable tape so that the brake pad will not drop.

2.

Remove sliding pins and sliding pin boots from torque member.

3.

Remove bushing (1) from sliding pin (2).

4.

Place a wooden block as shown in the figure, and blow air from
union bolt mounting hole to remove pistons and piston boots.

CAUTION:

Never get fingers caught in the pistons.

5.

Remove piston seal from cylinder body using seal pick tool.

CAUTION:

Be careful not to damage a cylinder inner wall.

6.

Remove bleeder valve and cap.

7.

Perform inspection after disassembly. Refer to 

BR-49, "BRAKE

CALIPER ASSEMBLY : Inspection"

.

ASSEMBLY

1.

Install bleeder valve and cap.

JPFIA0851ZZ

MAA0272D

JPFIA0738ZZ

Revision: 2011 October

2012 JUKE

BR-48

< REMOVAL AND INSTALLATION >

FRONT DISC BRAKE

2.

Apply rubber grease to piston seals (1), and install them to cylin-
der body.

CAUTION:

Never reuse piston seals.

3.

Apply rubber grease to piston boots (1). Cover the piston (2) end
with piston boot, and then install cylinder side lip on piston boot
securely into a groove on cylinder body.

CAUTION:

Never reuse piston boots.

4.

Apply new brake fluid to pistons (1). Push piston into cylinder
body by hand and push piston boot (2) piston-side lip into the
piston groove.

CAUTION:

Press the pistons evenly and vary the pressing point to pre-
vent cylinder inner wall from being rubbed.

5.

Apply rubber grease to mating faces (A) between sliding pin (1)
and bushing (2), and install bushing to sliding pin.

JPFIA0039ZZ

JPFIA0739ZZ

JPFIA0034ZZ

JPFIA0836ZZ

Revision: 2011 October

2012 JUKE

FRONT DISC BRAKE

BR-49

< REMOVAL AND INSTALLATION >

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6.

Apply rubber grease to mating faces (A) between sliding pin (1)
and sliding pin boot (2), and install sliding pin and sliding pin
boot to sliding torque member (3).

7.

Install the cylinder body to tighten cylinder body mounting bolts
to the specified torque. Refer to 

BR-42, "BRAKE PAD :

Exploded View"

.

BRAKE CALIPER ASSEMBLY : Inspection

INFOID:0000000007579973

INSPECTION AFTER DISASSEMBLY

Check the following items and replace if necessary.

Cylinder Body

Check the inner wall of the cylinder for rust, wear, cracks or damage.

CAUTION:

Always clean with new brake fluid. Never clean with mineral oil such as gasoline and light oil.

Torque Member

Check the torque member for rust, wear, cracks or damage.

Pistons

Check the surface of the piston for rust, wear, cracks or damage.

CAUTION:

A piston sliding surface is plated. Never polish with sandpaper.

Sliding Pin, Sliding Pin Boot and Bushing

Check the sliding pins, sliding boots and bushing for rust, wear, cracks or damage.

INSPECTION AFTER INSTALLATION

1.

Check a drag of front disc brake. If any drag is found, follow the procedure described below.

2.

Remove brake pads. Refer to 

BR-42, "BRAKE PAD : Removal and Installation"

.

3.

Press the pistons. Refer to 

BR-42, "BRAKE PAD : Removal and Installation"

.

4.

Install brake pads. Refer to 

BR-42, "BRAKE PAD : Removal and Installation"

.

5.

Securely depress the brake pedal several times.

6.

Check a drag of front disc brake again. If any drag is found, disassemble the cylinder body and replace if
necessary. Refer to 

BR-47, "BRAKE CALIPER ASSEMBLY : Disassembly and Assembly"

.

7.

Burnish contact surface between disc rotor and brake pads after refinishing or replacing disc rotor, or if a
soft pedal occurs at very low mileage. Refer to 

BR-14, "DISC ROTOR : Inspection and Adjustment"

.

JPFIA0837ZZ

Revision: 2011 October

2012 JUKE

BR-50

< REMOVAL AND INSTALLATION >

REAR DISC BRAKE

REAR DISC BRAKE

BRAKE PAD

BRAKE PAD : Exploded View

INFOID:0000000007579974

BRAKE PAD : Removal and Installation

INFOID:0000000007579975

REMOVAL

WARNING:

Since dust covering the rear brake has an affect on human body, the dust must be removed with a
dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never depress the brake pedal while removing the brake pads because the piston may pop out.
• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.
1.

Remove tires with power tool.

2.

Remove lower sliding pin bolt.

1.

Sliding pin bolt

2.

Cylinder body

3.

Inner shim cover

4.

Inner shim

5.

Inner pad (with pad wear sensor)

6.

Pad retainer

7.

Torque member

8.

Outer pad

9.

Outer shim

10.

Outer shim cover

1 Apply rubber grease.

2: Apply MOLYKOTE

®

 AS880N or silicone-based grease.

: N·m (kg-m, ft-lb)

JSFIA0490GB

JSFIA0491ZZ

Revision: 2011 October

2012 JUKE

REAR DISC BRAKE

BR-51

< REMOVAL AND INSTALLATION >

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3.

Suspend the cylinder body with suitable wire so that the brake
hose will not stretch.

4.

Remove the brake pads, shims, shim covers and pad retainers from the torque member.

CAUTION:

• Never deform the pad retainer (2) when removing the pad

retainer from the torque member (1). 

• Never damage the piston boot.
• Never drop the brake pads, shims, and the shim covers.
• Remember each position of the removed brake pads.

5.

Perform inspection after removal. Refer to 

BR-52, "BRAKE PAD

: Inspection"

.

INSTALLATION

WARNING:

Since dust covering the rear brake has an affect on human body, the dust must be removed with a
dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never depress the brake pedal while removing the brake pads or the cylinder body because the pis-

ton may pop out.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.

1.

Install the pad retainers (1) to the torque member (2) if the pad
retainers has been removed.

CAUTION:

• Securely assemble the pad retainers so that it will not be

lifted up from the torque member.

• Never deform the pad retainers.

2.

Apply MOLYKOTE

®

 AS880N or silicone-based grease to the

mating faces (A) between the brake pads and the shims, and
install the shims to the brake pad. 

CAUTION:

Always replace the shim together with the shim cover when
replacing the brake pad.

3.

Install the brake pads to the torque member.

4.

Install cylinder body to torque member.

CAUTION:

• Never damage the piston boot.

JSFIA0492ZZ

JPFIA0118ZZ

PFIA0763J

JSFIA0493ZZ

Revision: 2011 October

2012 JUKE

BR-52

< REMOVAL AND INSTALLATION >

REAR DISC BRAKE

• When replacing brake pad with new one, check a brake fluid level in the reservoir tank because

brake fluid returns to master cylinder reservoir tank when pressing piston in.

NOTE:
Use a disc brake piston tool to easily press piston. 

5.

Install the lower sliding pin bolt and tighten it to the specified
torque.

6.

Depress the brake pedal several times to check that no drag feel
is present for the rear disc brake. Refer to 

BR-52, "BRAKE PAD

: Inspection"

.

7.

Install tires. Refer to 

WT-43, "Removal and Installation"

.

BRAKE PAD : Inspection

INFOID:0000000007579976

INSPECTION AFTER REMOVAL

• Replace the shims and the shim covers if rust is excessively attached.
• Eliminate rust on the pad retainers and the torque member. Replace them if rust is excessively attached.

INSPECTION AFTER INSTALLATION

1.

Check a drag of rear disc brake. If any drag is found, follow the procedure described below.

2.

Remove brake pads. Refer to 

BR-50, "BRAKE PAD : Removal and Installation"

.

3.

Press the pistons. Refer to 

BR-50, "BRAKE PAD : Removal and Installation"

.

4.

Install brake pads. Refer to 

BR-50, "BRAKE PAD : Removal and Installation"

.

5.

Securely depress the brake pedal several times.

6.

Check a drag of rear disc brake again. If any drag is found, disassemble the cylinder body and replace if
necessary. Refer to 

BR-54, "BRAKE CALIPER ASSEMBLY : Disassembly and Assembly"

7.

Burnish contact surfaces brake pads and disc rotor after refinishing or replacing brake pads, or if a soft
pedal occurs at very low mileage. Refer to 

BR-16, "BRAKE PAD : Inspection and Adjustment"

.

BRAKE CALIPER ASSEMBLY

BRAKE CALIPER ASSEMBLY : Exploded View

INFOID:0000000007579977

REMOVAL

JSFIA0491ZZ

JPFIA0677GB

Revision: 2011 October

2012 JUKE

REAR DISC BRAKE

BR-53

< REMOVAL AND INSTALLATION >

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DISASSEMBLY

BRAKE CALIPER ASSEMBLY : Removal and Installation

INFOID:0000000007579978

REMOVAL

WARNING:

Since dust covering the rear brake has an affect on human body, the dust must be removed with a
dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

out immediately and wash with water if it gets on a protect surface. For brake component parts,
never wash them with water.

• Never depress the brake pedal while removing the brake hose. If this is not complied with, brake

fluid may splash.

• Never drop removed parts.
• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.

1.

Remove tires with power tool.

2.

Fix the disc rotor using wheel nuts.

3.

Drain brake fluid. Refer to 

BR-10, "Draining"

.

4.

Separate brake hose from caliper assembly. Refer to 

BR-27, "REAR : Removal and Installation"

.

1.

Brake caliper assembly

: N·m (kg-m, ft-lb)

1.

Sliding pin bolt

2.

Bushing

3.

Cap

4.

Bleeder valve

5.

Cylinder body

6.

Piston seal

7.

Piston

8.

Piston boot

9.

Sliding pin boot

10.

Torque member

: Apply rubber grease.

: Apply brake fluid.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: Always replace after every disassembly.

JSFIA0494GB

Revision: 2011 October

2012 JUKE

BR-54

< REMOVAL AND INSTALLATION >

REAR DISC BRAKE

5.

Remove torque member mounting bolts, and remove brake cali-
per assembly.

CAUTION:

Never drop brake pad and caliper assembly.

6.

When removing disc rotor.
• 2WD: Refer to 

RAX-5, "Removal and Installation"

.

• AWD: Refer to 

RAX-14, "Removal and Installation"

.

INSTALLATION

WARNING:

Since dust covering the rear brake has an affect on human body, the dust must be removed with a
dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

out immediately and wash with water if it gets on a protect surface. For brake component parts,
never wash them with water.

• Never depress the brake pedal while removing the brake hose. If this is not complied with, brake

fluid may splash.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.

1.

Install disc rotor.
• 2WD: Refer to 

RAX-5, "Removal and Installation"

.

• AWD: Refer to 

RAX-14, "Removal and Installation"

.

2.

Install the brake caliper assembly to the axle housing and
tighten the torque member mounting bolts to the specified
torque.

CAUTION:

Never spill or splash any grease and moisture on the brake
caliper assembly mounting face, threads, mounting bolts
and washers. Wipe out any grease and moisture.

3.

Install brake hose. Refer to 

BR-27, "REAR : Removal and Instal-

lation"

.

4.

Perform the air bleeding. Refer to 

BR-11, "Bleeding Brake Sys-

tem"

.

5.

Check a drag of rear disc brake. If any drag is found, refer to

BR-52, "BRAKE PAD : Inspection"

.

6.

Install tires. Refer to 

WT-43, "Removal and Installation"

.

7.

Perform inspection after installation. Refer to 

BR-56, "BRAKE CALIPER ASSEMBLY : Inspection"

.

BRAKE CALIPER ASSEMBLY : Disassembly and Assembly

INFOID:0000000007579979

DISASSEMBLY

NOTE:
Never remove the torque member, brake pad and pad retainers when disassembling and assembling the cyl-
inder body.
1.

Remove the sliding pin bolt, and remove the cylinder body from the torque member. Refer to 

BR-50,

"BRAKE PAD : Removal and Installation"

.

CAUTION:

Fix the brake pad at suitable tape so that the brake pad will not drop.

2.

Remove sliding pin boots from torque member.

JSFIA0495ZZ

JSFIA0495ZZ

Revision: 2011 October

2012 JUKE

REAR DISC BRAKE

BR-55

< REMOVAL AND INSTALLATION >

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3.

Remove bushing (1) from sliding pin bolt (2).

4.

Place a wooden block as shown in the figure, and blow air from
union bolt mounting hole to remove pistons and piston boots.

CAUTION:

Never get fingers caught in the pistons.

5.

Remove piston seal from cylinder body using seal pick tool.

CAUTION:

Be careful not to damage a cylinder inner wall.

6.

Remove bleeder valve and cap.

7.

Perform inspection after disassembly. Refer to 

BR-56, "BRAKE

CALIPER ASSEMBLY : Inspection"

.

ASSEMBLY

1.

Install bleeder valve and cap.

2.

Apply rubber grease to piston seals (1), and install them to cylin-
der body.

CAUTION:

Never reuse piston seals.

JSFIA0496ZZ

MAA0272D

JPFIA0738ZZ

JPFIA0039ZZ

Revision: 2011 October

2012 JUKE

BR-56

< REMOVAL AND INSTALLATION >

REAR DISC BRAKE

3.

Apply rubber grease to piston boots (1). Cover the piston (2) end
with piston boot, and then install cylinder side lip on piston boot
securely into a groove on cylinder body.

CAUTION:

Never reuse piston boots.

4.

Apply new brake fluid to pistons (1). Push piston into cylinder
body by hand and push piston boot (2) piston-side lip into the
piston groove.

CAUTION:

Press the pistons evenly and vary the pressing point to pre-
vent cylinder inner wall from being rubbed.

5.

Apply rubber grease to mating faces (A) between sliding pin bolt
(1) and bushing (2), and install bushing to sliding pin.

6.

Apply rubber grease to mating faces (A) between sliding pin bolt
(1) and sliding pin boot (2), and install sliding pin and sliding pin
boot to sliding torque member.

7.

Install the cylinder body to tighten sliding pin bolts to the speci-
fied torque. Refer to 

BR-50, "BRAKE PAD : Exploded View"

.

BRAKE CALIPER ASSEMBLY : Inspection

INFOID:0000000007579980

INSPECTION AFTER DISASSEMBLY

Check the following items and replace if necessary.

Cylinder Body

Check the inner wall of the cylinder for rust, wear, cracks or damage.

CAUTION:

Always clean with new brake fluid. Never clean with mineral oil such as gasoline and light oil.

Torque Member

Check the torque member for rust, wear, cracks or damage.

JPFIA0739ZZ

JPFIA0034ZZ

JSFIA0497ZZ

JSFIA0498ZZ

Revision: 2011 October

2012 JUKE

REAR DISC BRAKE

BR-57

< REMOVAL AND INSTALLATION >

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Pistons

Check the surface of the piston for rust, wear, cracks or damage.

CAUTION:

A piston sliding surface is plated. Never polish with sandpaper.

Sliding Pin, Sliding Pin Boot and Bushing

Check the sliding pins, sliding boots and bushing for rust, wear, cracks or damage.

INSPECTION AFTER INSTALLATION

1.

Check a drag of rear disc brake. If any drag is found, follow the procedure described below.

2.

Remove brake pads. Refer to 

BR-50, "BRAKE PAD : Removal and Installation"

.

3.

Press the pistons. Refer to 

BR-50, "BRAKE PAD : Removal and Installation"

.

4.

Install brake pads. Refer to 

BR-50, "BRAKE PAD : Removal and Installation"

.

5.

Securely depress the brake pedal several times.

6.

Check a drag of rear disc brake again. If any drag is found, disassemble the cylinder body and replace if
necessary. Refer to 

BR-54, "BRAKE CALIPER ASSEMBLY : Disassembly and Assembly"

.

7.

Burnish contact surface between disc rotor and brake pads after refinishing or replacing disc rotor, or if a
soft pedal occurs at very low mileage. Refer to 

BR-16, "DISC ROTOR : Inspection and Adjustment"

.

Revision: 2011 October

2012 JUKE

BR-58

< SERVICE DATA AND SPECIFICATIONS (SDS) 

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifications

INFOID:0000000007579981

Unit: mm (in)

Brake Pedal

INFOID:0000000007579982

Unit: mm (in)

Brake Booster

INFOID:0000000007579983

Unit: mm (in)

Front Disc Brake

INFOID:0000000007579984

Unit: mm (in)

Rear Disc Brake

INFOID:0000000007579985

Unit: mm (in)

Front brake

Cylinder bore diameter

57.2 (2.252)

Pad length 

×

 width 

×

 thickness

126.0 

×

 46.0 

×

 11.0 (4.96 

×

 1.811 

×

 0.433)

Rotor outer diameter 

×

 thickness

296 

×

 26.0 (11.65 

×

 1.024)

Rear brake 

Cylinder bore diameter

34.93 (1.3752)

Pad length 

×

 width 

×

 thickness

83.0 

×

 31.9 

×

 8.5 (3.268 

×

 1.256 

×

 0.335)

Rotor outer diameter 

×

 thickness

292 

×

 9.0 (11.50 

×

 0.354)

Master cylinder

Cylinder bore diameter

23.8 (15/16)

Control valve

Valve type

Electric brake force distribution

Brake booster

Diaphragm diameter

256 (10)

Recommended brake fluid

Refer to 

MA-10, "Fluids and Lubricants"

.

Item

Standard

Brake pedal height

160.4 – 170.4 (6.31 – 6.71)

Depressed brake pedal height
[Depressing 490 N (50 kg, 110 lb) while turning the engine ON]

70.0 (2.756) or more

Clearance between stop lamp switch and brake pedal position switch threaded end and the 
brake pedal lever

0.74 – 1.96 (0.0291 – 0.0772)

Brake pedal play

3 – 11 (0.12 – 0.43)

Item

Standard

Input rod length

156.5 – 157.5 (6.16 – 6.20)

Item

Limit

Brake pad

Wear thickness

2.0 (0.079)

Disc rotor

Wear thickness

24.0 (0.945)

Thickness variation (measured at 8 positions)

0.008 (0.0003)

Runout (with it attached to the vehicle)

0.035 (0.0014)

Item

Limit

Brake pad

Wear thickness

2.0 (0.079)

Disc rotor

Wear thickness

8.0 (0.315)

Thickness variation (measured at 8 positions)

0.016 (0.0006)

Runout (with it attached to the vehicle)

0.1 (0.004)

Revision: 2011 October

2012 JUKE

BRC-1

BRAKES

C

D

E

G

H

I

J

K

L

M

SECTION 

BRC

A

B

BRC

N

O

P

CONTENTS

BRAKE CONTROL SYSTEM

WITH VDC

PRECAUTION ...............................................

4

PRECAUTIONS ...................................................

4

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

4

Precaution for Procedure without Cowl Top Cover 

......

4

Precaution for Brake System  ....................................

4

Precaution for Brake Control system  ........................

5

Precaution for Harness Repair ..................................

6

PREPARATION ............................................

7

PREPARATION ...................................................

7

Commercial Service Tool  ..........................................

7

SYSTEM DESCRIPTION  ..............................

8

COMPONENT PARTS  ........................................

8

Component Parts Location ........................................

8

Component Description ...........................................

10

Wheel Sensor and Sensor Rotor  ............................

10

ABS Actuator and Electric Unit (Control Unit)  .........

11

Stop Lamp Switch  ...................................................

12

Brake Pedal Position Switch  ...................................

12

Steering Angle Sensor  ............................................

12

Yaw Rate/Side/Decel G Sensor  ..............................

12

VDC OFF Switch  .....................................................

12

Brake Fluid Level Switch .........................................

12

Parking Brake Switch  ..............................................

12

SYSTEM .............................................................

13

System Description  .................................................

13

Fail-safe ..................................................................

24

VDC FUNCTION  ........................................................

27

VDC FUNCTION : System Description  ...................

27

TCS FUNCTION  ........................................................

30

TCS FUNCTION : System Description  ...................

31

ABS FUNCTION  ........................................................

32

ABS FUNCTION : System Description ....................

32

EBD FUNCTION  ........................................................

34

EBD FUNCTION : System Description ....................

34

BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) 
FUNCTION .................................................................

35

BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) 
FUNCTION : System Description  ............................

35

DIAGNOSIS SYSTEM [ABS ACTUATOR 
AND ELECTRIC UNIT (CONTROL UNIT)]  .......

38

CONSULT Function .................................................

38

ECU DIAGNOSIS INFORMATION ..............

43

ABS ACTUATOR AND ELECTRIC UNIT 
(CONTROL UNIT)  .............................................

43

Reference Value ......................................................

43

Fail-safe ...................................................................

45

DTC Inspection Priority Chart ..................................

48

DTC Index  ...............................................................

49

WIRING DIAGRAM  ......................................

51

BRAKE CONTROL SYSTEM  ...........................

51

Wiring Diagram ........................................................

51

BASIC INSPECTION  ...................................

52

DIAGNOSIS AND REPAIR WORK FLOW  .......

52

Work Flow ................................................................

52

Diagnostic Work Sheet  ............................................

53

ADDITIONAL SERVICE WHEN REPLACING 
ABS ACTUATOR AND ELECTRIC UNIT 
(CONTROL UNIT)  .............................................

55

Description ...............................................................

55

ADJUSTMENT OF STEERING ANGLE SEN-
SOR NEUTRAL POSITION ...............................

56

Description ...............................................................

56

Revision: 2011 October

2012 JUKE

BRC-2

Work Procedure ......................................................

56

DTC/CIRCUIT DIAGNOSIS .........................

58

C1101, C1102, C1103, C1104 WHEEL SEN-
SOR ....................................................................

58

DTC Logic ...............................................................

58

Diagnosis Procedure  ..............................................

58

C1105, C1106, C1107, C1108 WHEEL SEN-
SOR ....................................................................

61

DTC Logic ...............................................................

61

Diagnosis Procedure  ..............................................

62

C1109 POWER AND GROUND SYSTEM .........

67

DTC Logic ...............................................................

67

Diagnosis Procedure  ..............................................

67

C1110, C1170 ABS ACTUATOR AND ELEC-
TRIC UNIT (CONTROL UNIT)  ...........................

69

DTC Logic ...............................................................

69

Diagnosis Procedure  ..............................................

69

C1111 ABS MOTOR, MOTOR RELAY SYS-
TEM ....................................................................

70

DTC Logic ...............................................................

70

Diagnosis Procedure  ..............................................

70

C1113, C1145, C1146 YAW RATE/SIDE/DE-
CEL G SENSOR  ................................................

72

DTC Logic ...............................................................

72

Diagnosis Procedure  ..............................................

72

C1115 WHEEL SENSOR ...................................

75

DTC Logic ...............................................................

75

Diagnosis Procedure  ..............................................

75

C1116 STOP LAMP SWITCH ............................

81

DTC Logic ...............................................................

81

Diagnosis Procedure  ..............................................

81

Component Inspection ............................................

84

C1120, C1122, C1124, C1126 ABS IN VALVE 
SYSTEM .............................................................

85

DTC Logic ...............................................................

85

Diagnosis Procedure  ..............................................

85

C1121, C1123, C1125, C1127 ABS OUT 
VALVE SYSTEM ................................................

87

DTC Logic ...............................................................

87

Diagnosis Procedure  ..............................................

87

C1130 ENGINE SIGNAL  ...................................

89

DTC Logic ...............................................................

89

Diagnosis Procedure  ..............................................

89

C1140 ACTUATOR RELAY SYSTEM ...............

90

DTC Logic ...............................................................

90

Diagnosis Procedure  ..............................................

90

C1143 STEERING ANGLE SENSOR ................

92

DTC Logic ...............................................................

92

Diagnosis Procedure ...............................................

92

C1144 INCOMPLETE STEERING ANGLE 
SENSOR ADJUSTMENT  ..................................

94

DTC Logic  ...............................................................

94

Diagnosis Procedure ...............................................

94

C1155 BRAKE FLUID LEVEL SWITCH  ...........

95

DTC Logic  ...............................................................

95

Diagnosis Procedure ...............................................

95

Component Inspection  ............................................

97

C1164, C1165 CV SYSTEM  ..............................

98

DTC Logic  ...............................................................

98

Diagnosis Procedure ...............................................

98

C1166, C1167 SV SYSTEM  .............................

100

DTC Logic  .............................................................

100

Diagnosis Procedure .............................................

100

C1176 STOP LAMP SW2 .................................

102

DTC Logic  .............................................................

102

Diagnosis Procedure .............................................

102

Component Inspection  ..........................................

105

U1000 CAN COMM CIRCUIT  ...........................

106

Description ............................................................

106

DTC Logic  .............................................................

106

Diagnosis Procedure .............................................

106

U1010 CONTROL UNIT (CAN)  ........................

107

Description ............................................................

107

DTC Logic  .............................................................

107

Diagnosis Procedure .............................................

107

POWER SUPPLY AND GROUND CIRCUIT  ....

108

Diagnosis Procedure .............................................

108

PARKING BRAKE SWITCH .............................

111

Component Function Check  .................................

111

Diagnosis Procedure .............................................

111

Component Inspection  ..........................................

111

VDC OFF SWITCH  ...........................................

113

Component Function Check  .................................

113

Diagnosis Procedure .............................................

113

Component Inspection  ..........................................

114

ABS WARNING LAMP .....................................

115

Component Function Check  .................................

115

Diagnosis Procedure .............................................

115

BRAKE WARNING LAMP ................................

116

Component Function Check  .................................

116

Diagnosis Procedure .............................................

116

VDC WARNING LAMP .....................................

117

Component Function Check  .................................

117

Diagnosis Procedure .............................................

117

VDC OFF INDICATOR LAMP  ..........................

118

Component Function Check  .................................

118

Revision: 2011 October

2012 JUKE

 

 

 

 

 

 

 

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