Nissan Juke (2016 year). Service Repair Manual - part 672

 

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Nissan Juke (2016 year). Service Repair Manual - part 672

 

 

DIFFERENTIAL SIDE OIL SEAL

TM-569

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

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A hub cap (Part No. 43234 1HA0A) can be used as a substitute for drift. To use a hub cap, be sure to pre-

pare a new one specifically for patting seal.

4. Remove masking tape.
5. Adjust as instructed below to optimize the protrusion size and parallelism.

CAUTION:

If differential side oil seal is inserted deeper than the reference value, use a new differential side

oil seal and perform the steps again.

• Protrusion size (A)

CAUTION:

Protrusion must fall within 

±

 0.5mm (0.020 in) of calcu-

lated size.

• Parallelism at four diagonal points (

)

CAUTION:

The difference among four diagonal points must be within

0.3 mm (0.012 in).

NOTE:

If differential side oil seal is uneven while installing, tilt suitable

tool.

6. Check that the protrusion size and parallelism are adequate.

Differential Side Oil Seal (Converter housing Side) (AWD Models)

CAUTION:

• Never reuse differential side oil seal.

• Apply ATF to the differential side oil seal lip and around the oil seal.

Install differential side oil seal evenly using a drift [outer diameter: 60

mm (2.36 in)] so that differential side oil seal protrudes by the dimen-

sion (A) respectfully.

NOTE:

The reference is the installation direction of the differential side oil

seal.

Inspection and Adjustment

INFOID:0000000012201265

INSPECTION AFTER INSTALLATION

Drive the vehicle and check visually that there is no leakage of CVT fluid.

ADJUSTMENT AFTER INSTALLATION

Adjust the CVT fluid level. Refer to 

TM-441, "Adjustment"

.

JSDIA4815ZZ

JSDIA4814ZZ

Dimension (A)

: Height difference from case end sur-
face is within 1.0 

±

 0.5 mm (0.039 

±

 

0.020 in).

JSDIA6885ZZ

Revision: November 2015

2016 JUKE

TM-570

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

WATER HOSE

WATER HOSE

Exploded View

INFOID:0000000012201266

Removal and Installation

INFOID:0000000012201267

REMOVAL

WARNING:

Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure

coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter turn to

allow built-up pressure to escape. Carefully remove the cap by turning it all the way.

CAUTION:

Perform when the engine is cold.

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-

ing.
1. Remove battery. Refer to 

PG-105, "Removal and Installation"

.

2. Remove ECM and bracket as a set. Refer to 

EC-1256, "Removal and Installation"

.

3. Remove CVT fluid charging pipe. Refer to 

TM-577, "Exploded View"

.

4. Remove water hoses.
5. Remove water tube assembly 

INSTALLATION

1.

Thermostat housing

2.

Hose clamp

3.

Water hose A

4.

Clip

5.

Water tube assembly

6.

Water hose B

7.

Water hose C

8.

CVT oil warmer

9.

Transaxle assembly

10. Water outlet

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

JSDIA6063GB

Revision: November 2015

2016 JUKE

WATER HOSE

TM-571

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

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Note the followings and installation is in the reverse order of removal.

CAUTION:

• Never reuse hose clamp and clip.

• Securely install the water hose clip to the converter housing.

• Refer to the following when installing water hoses.

• Refer to the followings when installing hose clamp.

CAUTION:

Hose clamp should not interfere with the bulge of tube.

Inspection

INFOID:0000000012201268

INSPECTION AFTER INSTALLATION

Start the engine and check visually that there is no leakage of engine coolant.

Hose (1)

Installation side 

tube (2)

Direction of paint 

mark

Hose insertion 

depth (L)

Water hose A

Thermostat hous-
ing

Frontward

Hose end reaches 
the 2-stage bulge.

CVT oil warmer

Water hose B

CVT oil warmer

Water tube as-
sembly

Water hose C

Water tube as-
sembly

Water outlet

Leftward

JSDIA2459ZZ

Hose (1)

Installation side tube 

(2)

Hose clamp (3)

Direction of tab

Clamping position 

(A)

Water hose A

Thermostat housing

Frontward

5 – 7 mm (0.20 – 
0.28 in) from hose 
end

CVT oil warmer

Water hose B

CVT oil warmer

Water tube assem-
bly

Water hose C

Water tube assem-
bly

Water outlet

Leftward

JSDIA2424ZZ

Revision: November 2015

2016 JUKE

TM-572

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

FLUID COOLER HOSE

FLUID COOLER HOSE

Exploded View

INFOID:0000000012201269

Removal and Installation

INFOID:0000000012201270

REMOVAL

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-

ing.
1. Remove fluid cooler hose A and B.
2. Remove fluid cooler tube A and B.

INSTALLATION

Note the followings and Installation is in the reverse order of removal.

CAUTION:

Never reuse hose clamp, and copper washer.

1.

Transaxle assembly

2.

Copper washer

3.

Fluid cooler tube B

4.

Hose clamp

5.

Fluid cooler hose B

6.

Fluid cooler tube A

7.

Fluid cooler hose A
: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

JSDIA6978GB

Revision: November 2015

2016 JUKE

FLUID COOLER HOSE

TM-573

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

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Refer to the followings when installing CVT fluid cooler tubes.

• When installing fluid cooler tube A (1) and fluid cooler tube B (2) to

transaxle assembly, contact fluid cooler tubes stopper (A) and (B)

to transaxle case.

• Refer to the followings when installing fluid cooler hose.

• Refer to the followings when installing hose clamp.

CAUTION:

Hose clamp should not interfere with the bulge of tube.

Inspection

INFOID:0000000012201271

INSPECTION AFTER INSTALLATION

Start the engine and check visually that there is no leakage of CVT fluid.

ADJUSTMENT AFTER INSTALLATION

Adjust the CVT fluid level. Refer to 

TM-441, "Adjustment"

.

JSDIA6070ZZ

Hose (1)

Installation side tube (2)

Direction of paint mark

Hose insertion depth (L)

Fluid cooler hose A

CVT fluid cooler tube A

Frontward

(A): Hose end reaches the 2-stage bulge.

CVT oil warmer

(B): Hose end reaches the end of tube.

Fluid cooler hose B

CVT fluid cooler tube B

(A): Hose end reaches the 2-stage bulge.

CVT oil warmer

(B): Hose end reaches the end of tube.

JSDIA2355ZZ

Hose (1)

Installation side 

tube (2)

Hose clamp (3)

Direction of tab

Clamping position

Fluid cooler 
hose A

CVT oil warmer

Frontward

5 - 9 mm. (0.20 - 0.35 
in) (A) from hose end

CVT fluid cooler 
tube A

Fluid cooler 
hose B

CVT oil warmer

CVT fluid cooler 
tube B

JSDIA2424ZZ

Revision: November 2015

2016 JUKE

TM-574

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

CVT OIL WARMER

CVT OIL WARMER

Exploded View

INFOID:0000000012201272

Removal and Installation

INFOID:0000000012201273

REMOVAL

WARNING:

Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure

coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter turn to

allow built-up pressure to escape. Carefully remove the cap by turning it all the way.

CAUTION:

Perform when the engine is cold.

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid/coolant

from spilling.
1. Remove ECM and bracket as a set. Refer to 

EC-1256, "Removal and Installation"

.

2. Pull out water hoses from CVT oil warmer. Refer to 

TM-570, "Removal and Installation"

.

3. Pull out fluid cooler hoses from CVT oil warmer. Refer to 

TM-572, "Removal and Installation"

.

4. Remove mounting bolt (

) and remove CVT oil warmer from

transaxle assembly.

INSTALLATION

Installation is in the reverse order of removal.

1.

Transaxle assembly

2.

CVT oil warmer

: N·m (kg-m, in-lb)

JSDIA6066GB

JSDIA6620ZZ

Revision: November 2015

2016 JUKE

CVT OIL WARMER

TM-575

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

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Inspection

INFOID:0000000012201274

INSPECTION AFTER INSTALLATION

Start the engine and check visually that there is no leakage of CVT fluid and engine coolant.

ADJUSTMENT AFTER INSTALLATION

Adjust the CVT fluid level. Refer to 

TM-441, "Adjustment"

.

Revision: November 2015

2016 JUKE

TM-576

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

PLUG

PLUG

Description

INFOID:0000000012201275

Replace the O-ring if oil leakage or exudes from the plug.

Exploded View

INFOID:0000000012201276

Removal and Installation

INFOID:0000000012201277

REMOVAL

1. Remove front fender protector (LH). Refer to 

EXT-31, "Removal and Installation"

.

2. Remove the plug and O-ring.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

• Never reuse O-ring.

• Apply CVT fluid to O-ring.

Inspection and Adjustment

INFOID:0000000012201278

INSPECTION AFTER INSTALLATION

Start the engine and check visually that there is no leakage of CVT fluid.

ADJUSTMENT AFTER INSTALLATION

Adjust the CVT fluid level. Refer to 

TM-441, "Adjustment"

.

1.

Transaxle assembly

2.

O-ring

3.

Plug

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Apply CVT fluid

JSDIA3622GB

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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