Nissan Juke (2016 year). Service Repair Manual - part 607

 

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Nissan Juke (2016 year). Service Repair Manual - part 607

 

 

TM-48

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

Inspection

INFOID:0000000012200778

INSPECTION AFTER DISASSEMBLY

Check contact surface and sliding surface for excessive wear,

uneven wear, bend, and damage. Replace if necessary.

SCIA7785E

Revision: November 2015

2016 JUKE

INPUT SHAFT AND GEAR

TM-49

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

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INPUT SHAFT AND GEAR

Exploded View

INFOID:0000000012200779

Disassembly

INFOID:0000000012200780

CAUTION:

1.

Input shaft front bearing

2.

Input shaft

3.

3rd input gear

4.

Spacer

5.

Snap ring

6.

3rd baulk ring

7.

3rd-4th coupling sleeve

8.

3rd-4th synchronizer hub

9.

Insert key

10. 4th baulk ring

11. 4th input gear

12. 5th input gear

13. 5th baulk ring

14. 5th-6th coupling sleeve

15. 5th-6th synchronizer hub

16. 6th baulk ring

17. Needle bearing 

18. 6th input gear

19. Input shaft rear bearing
A.

First step

B.

Final step

 : Apply gear oil.

 : Replace the parts as a set.

 : Always replace after every disassembly.

 : N·m (kg-m, ft-lb)

JPDIC0407GB

Revision: November 2015

2016 JUKE

TM-50

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

INPUT SHAFT AND GEAR

• Fix input shaft in a vise with back plate, and then remove gears and snap rings.

• For removal of snap ring, set snap ring pliers and flat pliers at

both sides of snap ring. While expanding snap ring with snap

ring pliers, move snap ring with flat pliers.

• Disassemble gear components putting direction marks on the

parts that do not affect any functions.

1. Remove input shaft rear bearing mounting bolt (1), using the

drift (A) [SST: KV32300QAM ( - )].

2. Remove input shaft rear bearing (1), as per the following proce-

dure.

a. Set a puller [Commercial service tool] to input shaft rear bearing.
b. Remove input shaft rear bearing, using a drift (A) [Commercial

service tool].

3. Remove spacer (1), 6th input gear (2), needle bearing, 6th baulk

ring, and 5th-6th synchronizer hub assembly (3).

4. Remove insert keys and 5th-6th coupling sleeve from 5th-6th

synchronizer hub.

SCIA1755J

JPDIC0449ZZ

JPDIC0111ZZ

PCIB1750E

Revision: November 2015

2016 JUKE

INPUT SHAFT AND GEAR

TM-51

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

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5. Remove snap ring (1).
6. Remove spacer, 5th baulk ring, 5th input gear (2), and spacer.

7. Remove snap ring (1).
8. Remove spacer, 4th input gear (2), 4th baulk ring, and 3rd-4th

synchronizer hub assembly (3).

9. Remove insert keys and 3rd-4th coupling sleeve from 3rd-4th

synchronizer hub.

10. Remove snap ring (1).
11. Remove spacer, 3rd baulk ring, and 3rd input gear (2).

12. Set a puller [Commercial service tool] to input shaft front bearing

(1), and then remove input shaft front bearing.

Assembly

INFOID:0000000012200781

Note the following procedures, and assemble in the reverse order of disassembly.

CAUTION:

• Replace transaxle assembly when replacing input shaft.

PCIB1754E

PCIB1753E

PCIB1752E

PCIB1751E

Revision: November 2015

2016 JUKE

TM-52

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

INPUT SHAFT AND GEAR

• For installation of snap ring, set snap ring pliers and flat pliers

at both sides of snap ring. While expanding snap ring with

snap ring pliers, move snap ring with flat pliers.

• Never reuse snap ring.

• Check that snap ring is securely installed in a groove.

• Replace 3rd-4th coupling sleeve and 3rd-4th synchronizer

hub as a set.

• Replace 5th-6th coupling sleeve and 5th-6th synchronizer hub

as a set.

• Be careful to install 3rd-4th synchronizer hub according to the

specified direction.

• Be careful to install 5th-6th synchronizer hub according to the

specified direction.

• Install input shaft front bearing (1), using a drift (A) [Commercial

service tool].

SCIA1755J

A : 3rd input gear side
B : 4th input gear side

PCIB1748E

A : 5th input gear side
B : 6th input gear side

PCIB1749E

JPDIC0112ZZ

Revision: November 2015

2016 JUKE

INPUT SHAFT AND GEAR

TM-53

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

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• Install input shaft rear bearing (1), using a drift (A) [Commercial

service tool] and the drift (B) [SST: ST36720030 ( - )].

• Apply gear oil to 3rd baulk ring, 4th baulk ring, 5th baulk ring, and

6th baulk ring.

• Install input shaft rear bearing mounting bolt (1), as per the follow-

ing procedure.

CAUTION:

Follow the procedures. Otherwise it may cause a transaxle

malfunction.

1. Fix the drift (A) [SST: KV32300QAM ( - )] in a vise, and then set

input shaft assembly.

2. Install input shaft rear bearing mounting bolt, and then tighten it

to the specified torque of the first step.

3. Loosen input shaft rear bearing mounting bolt by a half turn.

4. Tighten input shaft rear bearing mounting bolt to the specified

torque of the final step.

Inspection

INFOID:0000000012200782

INSPECTION AFTER DISASSEMBLY

Input Shaft and Gear

Check the following items and replace if necessary.

• Damage, peeling, bend, uneven wear, and distortion of shaft.

• Excessive wear, damage, and peeling of gear.

Synchronizer Hub and Coupling Sleeve

Check the following items and replace if necessary.

• Breakage, damage, and unusual wear on contact surface of cou-

pling sleeve, synchronizer hub, and insert key.

• Coupling sleeve and synchronizer hub move smoothly.

Baulk Ring

JPDIC0113ZZ

JPDIC0449ZZ

SCIA7736E

SCIA1753J

Revision: November 2015

2016 JUKE

TM-54

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

INPUT SHAFT AND GEAR

Check contact surface of baulk ring cam and insert key for excessive

wear, uneven wear, bend, and damage. Replace if necessary.

Bearing

Check bearing for damage and unsmooth rotation. Replace if neces-

sary.

SCIA0608J

MTF0041D

Revision: November 2015

2016 JUKE

MAINSHAFT AND GEAR

TM-55

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

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MAINSHAFT AND GEAR

Exploded View

INFOID:0000000012200783

1.

Mainshaft front bearing outer 
race

2.

Mainshaft front bearing inner race

3.

Mainshaft

4.

1st main gear

5.

1st inner baulk ring

6.

1st synchronizer cone

7.

1st outer baulk ring

8.

1st-2nd coupling sleeve

9.

Insert key

10. 1st-2nd synchronizer hub

11. 2nd outer baulk ring

12. 2nd synchronizer cone

13. 2nd inner baulk ring

14. 2nd main gear

15. Bushing

16. 3rd main gear

17. Mainshaft adjusting shim

18. 4th main gear

19. 5th main gear

20. 6th main gear

21. Mainshaft rear bearing inner race

22. Mainshaft rear bearing outer race 23. Snap ring

24. Mainshaft rear bearing adjusting 

shim

 : Apply gear oil.

 : Replace the parts as a set.

 : Select with proper thickness.

 : Always replace after every disassembly.

SFIA3293E

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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