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Nissan Juke (2016 year). Service Repair Manual - part 606

TM-40

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

18. Remove differential side bearing outer race (1) from transaxle

case, using a brass rod.

CAUTION:

Never damage transaxle case.

19. Remove shim (2) from transaxle case.

20. Remove shifter lever A (1) retaining pin, using a pin punch.
21. Remove shifter lever A from transaxle case.

22. Remove shifter lever B (1) from transaxle case.

23. Remove oil gutter (1) from transaxle case.

24. Remove bushings (1) from transaxle case, using a remover

[Commercial service tool].

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Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-41

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

25. Remove mainshaft rear bearing outer race from transaxle case,

using a remover [Commercial service tool].

26. Remove mainshaft rear bearing adjusting shim from transaxle

case.

27. Remove snap ring (1) and oil channel (2) from transaxle case.

28. Remove input shaft oil seal (1) from clutch housing, using an oil

seal remover.

CAUTION:

Never damage clutch housing.

29. Remove mainshaft front bearing outer race (1) from clutch hous-

ing, using the puller (A) [SST: KV381054S0 (J-34286)] and a

spacer (B) [Commercial service tool].

30. Remove oil channel (2) from clutch housing.

31. Remove bushing (1) from clutch housing, using a remover

[Commercial service tool].

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Revision: November 2015

2016 JUKE

TM-42

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

32. Remove 2 way connector (1) from clutch housing.
33. Remove plug from clutch housing.

34. Remove pinion gear (1) and pinion shaft (2) from clutch housing.

Assembly

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1. Install pinion gear (1) and pinion shaft (2) to clutch housing.

CAUTION:

Replace transaxle assembly when replacing clutch hous-

ing.

2. Install plug to clutch housing.

3. Install 2 way connector (1) to clutch housing.

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Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-43

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

4. Install bushings (1) so that they becomes even to clutch housing

edge surface, using a drift (A) [Commercial service tool].

5. Install oil channel to clutch housing.

CAUTION:

Never reuse oil channel.

6. Install mainshaft front bearing outer race to clutch housing,

using the drift (A) [SST: KV38100200 ( - )].

CAUTION:

Replace mainshaft front bearing outer race and mainshaft

front bearing inner race as a set.

7. Install input shaft oil seal (1) to clutch housing, using the drift (A)

[SST: ST33220000 ( - )].

8. Install snap ring (1) and oil channel (2) to transaxle case.

CAUTION:

• Select and install snap ring that has the same thickness

as previous one.

• Replace transaxle assembly when replacing transaxle

case.

9. Install mainshaft rear bearing adjusting shim to transaxle case.

CAUTION:

Select mainshaft rear bearing adjusting shim, as per the fol-

lowing procedure when replacing mainshaft adjusting

shim, 6th main gear, 5th main gear, or 4th main gear.

• Replace mainshaft adjusting shim.

- If new mainshaft adjusting shim is thinner than previous one, offset the thickness difference by

selecting thicker mainshaft rear bearing adjusting shim.

- If new mainshaft adjusting shim is thicker than previous one, offset the thickness difference by

selecting thinner mainshaft rear bearing adjusting shim.

• Replace 6th main gear, 5th main gear, or 4th main gear.

- Measure the thickness of the main gear used before and the new main gear

- Increase the thickness of the mainshaft rear bearing adjusting shim, if the difference is smaller

than 0.025 mm (0.0010 in).

- Decrease the thickness of the mainshaft rear bearing adjusting shim, if the difference is greater

than 0.025 mm (0.0010 in).

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Revision: November 2015

2016 JUKE

TM-44

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

10. Install mainshaft rear bearing outer race to transaxle case, using

the drift (A) [SST: KV38100200 ( - )].

CAUTION:

Replace mainshaft rear bearing outer race and mainshaft

rear bearing inner race as a set.

11. Install bushings (1) to transaxle case, using a drift (A) [Commer-

cial service tool].

12. Install oil gutter (1) to transaxle case.

13. Install shifter lever B (1) to transaxle case.

CAUTION:

Replace shifter lever A and shifter lever B as a set.

14. Install shifter lever A to transaxle case.

CAUTION:

Replace shifter lever A and shifter lever B as a set.

15. Install retaining pin to shifter lever A (1), using a pin punch.

CAUTION:

Never reuse retaining pin.

16. Install shim to transaxle case.

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Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-45

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

17. Install differential side bearing outer race (transaxle case side)

to transaxle case, using the drift (A) [SST: ST33400001 (J-

26082)].

CAUTION:

Replace differential side bearing outer race (transaxle case

side) and differential side bearing inner race (transaxle case

side) as a set.

18. Install differential side bearing outer race (clutch housing side) to

clutch housing, using the drift (A) [SST: KV38100200 ( - )].

CAUTION:

Replace differential side bearing outer race (clutch housing

side) and differential side bearing inner race (clutch hous-

ing side) as a set.

19. Install differential side oil seals (1) to clutch housing and tran-

saxle case, using the drift [Stamping number: B.vi 1666-B] of the

drift set [SST: KV32500QAA ( - )].

CAUTION:

• Never incline differential side oil seal.

• Never damage clutch housing and transaxle case.

20. Install magnet to clutch housing.
21. Install final drive assembly to clutch housing.
22. Set fork rod (1) to input shaft assembly (2), and then install them

to clutch housing.

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: Transaxle case side

: Clutch housing side

Dimension “L

”

: 1.2 – 1.8 mm (0.047 – 0.071 in)

Dimension “L

”

: 2.7 – 3.3 mm (0.106 – 0.130 in)

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Revision: November 2015

2016 JUKE

TM-46

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

23. Install mainshaft assembly (1), as per the following procedure.
a. Pull up input shaft assembly (2) and fork rod (3).
b. Set 1st-2nd fork rod (4) to mainshaft assembly, and then install

them to clutch housing.

24. Install reverse idler shaft assembly (1), as per the following pro-

cedure.

a. Install spring washer to clutch housing.
b. Pull up input shaft assembly (2), mainshaft assembly (3), fork

rod (4), and 1st-2nd fork rod (5).

NOTE:

It is easier to pull up when shifting each fork rod to each shaft

side.

Set reverse fork rod (6) to reverse idler shaft assembly, and then

install them to clutch housing.

25. Shift 1st-2nd fork rod (1), fork rod (2), and reverse fork rod (3) to

the neutral position.

26. Install selector (4) to clutch housing.

CAUTION:

Replace selector lever and selector as a set.

27. Install selector spring (1) to return bushing (A).
28. Apply recommended sealant to mounting surface of transaxle

case.

•

Use Genuine Silicone RTV or an equivalent. Refer to

GI-

CAUTION:

• Never allow old liquid gasket, moisture, oil, or foreign

matter to remain on mounting surface.

• Check that mounting surface is not damaged.

• Apply sealant bead continuously.

29. Install transaxle case to clutch housing while rotating shifter

lever A (1) in the direction as shown in the figure.

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Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-47

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

30. Install reverse idler shaft mounting bolt (

), as per the following

procedure.

a. Install seal washer to reverse idler shaft mounting bolt, and

install reverse idler shaft mounting bolt to transaxle case.

CAUTION:

Never reuse seal washer.

b. Tighten reverse idler shaft mounting bolt to the specified torque.

31. Tighten transaxle case mounting bolts (

) to the specified

torque.

32. Install position switch (1), as per the following procedure.
a. Apply recommended sealant to threads of position switch.

•

Use Genuine Silicone RTV or an equivalent. Refer to

GI-

CAUTION:

Never allow old liquid gasket, moisture, oil, or foreign mat-

ter to remain on thread.

b. Install position switch to transaxle case, and tighten it to the

specified torque.

33. Install bracket (2) to transaxle case, and tighten mounting bolt to

the specified torque.

34. Install selector lever (3), as per the following procedure.
a. Install selector lever to transaxle case.

CAUTION:

Replace selector lever and selector as a set.

b. Install retaining pin to selector lever, using a pin punch.

CAUTION:

Never reuse retaining pin.

35. Install drain plug, as per the following procedure.
a. Install gasket to drain plug.

CAUTION:

Never reuse gasket.

b. Install drain plug to clutch housing, using a socket [Commercial service tool].
c. Tighten drain plug to the specified torque.
36. Install filler plug, as per the following procedure.
a. Install gasket to filler plug, and then install them to transaxle case.

CAUTION:

Never reuse gasket.

b. Tighten filler plug to the specified torque.

CAUTION:

Fill with gear oil before tighten filler plug to the specified torque.

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Revision: November 2015

2016 JUKE

Content .. 604 605 606 607 ..