Nissan Juke (2016 year). Service Repair Manual - part 605

TM-32

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

UNIT DISASSEMBLY AND ASSEMBLY

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000012200775

CASE AND HOUSING

1.

Filler plug

2.

Gasket

3.

Transaxle case

4.

Bushing

5.

Snap ring

6.

Oil channel

7.

Oil gutter

8.

Position switch

9.

Bracket

10. Differential side oil seal

11. Magnet

12. Drain plug

13. Input shaft oil seal

14. Clutch housing

15. 2 way connector

16. Plug

17. Pinion shaft

18. Pinion gear

 : Apply Genuine Silicone RTV or an equivalent. Refer to 

GI-22, "Recommended Chemical Products and Sealants"

.

 : Always replace after every disassembly.

JPDIC0437GB

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-33

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

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SHAFT AND GEAR

 : Select with proper thickness.

 : N·m (kg-m, ft-lb)

 : N·m (kg-m, in-lb)

1.

Input shaft front bearing

2.

Input shaft

3.

3rd input gear

4.

Spacer

5.

Snap ring

6.

3rd baulk ring

7.

3rd-4th coupling sleeve

8.

3rd-4th synchronizer hub

9.

Insert key

10. 4th baulk ring

11. 4th input gear

12. 5th input gear

13. 5th baulk ring

14. 5th-6th coupling sleeve

15. 5th-6th synchronizer hub

16. 6th baulk ring

17. Needle bearing 

18. 6th input gear

19. Input shaft rear bearing
A.

First step

B.

Final step

 : Apply gear oil.

 : Replace the parts as a set.

 : Always replace after every disassembly.

 : N·m (kg-m, ft-lb)

JPDIC0407GB

Revision: November 2015

2016 JUKE

TM-34

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

1.

Mainshaft front bearing outer 
race

2.

Mainshaft front bearing inner race

3.

Mainshaft

4.

1st main gear

5.

1st inner baulk ring

6.

1st synchronizer cone

7.

1st outer baulk ring

8.

1st-2nd coupling sleeve

9.

Insert key

10. 1st-2nd synchronizer hub

11. 2nd outer baulk ring

12. 2nd synchronizer cone

13. 2nd inner baulk ring

14. 2nd main gear

15. Bushing

16. 3rd main gear

17. Mainshaft adjusting shim

18. 4th main gear

19. 5th main gear

20. 6th main gear

21. Mainshaft rear bearing inner race

22. Mainshaft rear bearing outer race 23. Snap ring

24. Mainshaft rear bearing adjusting 

shim

 : Apply gear oil.

 : Replace the parts as a set.

 : Select with proper thickness.

 : Always replace after every disassembly.

SFIA3293E

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-35

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

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SHIFT FORK AND FORK ROD

1.

Reverse output gear

2.

Snap ring

3.

Reverse baulk ring

4.

Return spring

5.

Needle bearing

6.

Seal washer

7.

Reverse idler shaft

8.

Spacer

9.

Reverse input gear

10. Lock washer

11. Spring washer

 : Replace the parts as a set.

 : Always replace after every disassembly.

 : N·m (kg-m, ft-lb)

JPDIC0425GB

Revision: November 2015

2016 JUKE

TM-36

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

FINAL DRIVE

1.

Shifter lever A

2.

Shifter lever B 

3.

Retaining pin

4.

Selector 

5.

Selector lever

6.

Reverse fork rod

7.

1st-2nd fork rod

8.

Fork rod

 : Replace the parts as a set.

 : Always replace after every disassembly.

JPDIC0603ZZ

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-37

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

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Disassembly

INFOID:0000000012200776

1. Remove drain plug and gasket from clutch housing, using a socket [Commercial service tool] and then

drain gear oil.

2. Remove filler plug and gasket from transaxle case.
3. Remove selector lever (1) retaining pin with a pin punch to

remove selector lever.

4. Remove bracket (2) and position switch (3) from transaxle case.

1.

Shim

2.

Differential side bearing outer race 
(transaxle case side)

3.

Differential side bearing inner race 
(transaxle case side)

4.

Final gear

5.

Differential case

6.

Differential side bearing inner race 
(clutch housing side)

7.

Differential side bearing outer race 
(clutch housing side)

 : Replace the parts as a set.

 : N·m (kg-m, ft-lb)

JPDIC0424GB

PCIB1693E

Revision: November 2015

2016 JUKE

TM-38

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

5. Remove transaxle case mounting bolts (

).

6. Remove reverse idler shaft mounting bolt (

) and seal washer.

7. Remove transaxle case (2) while rotating shifter lever A (1) in

the direction as shown in the figure.

8. Remove selector spring (1) from return bushing (A).

9. Shift 1st-2nd fork rod (1), fork rod (2), and reverse fork rod (3) to

the neutral position.

10. Remove selector (4) from clutch housing.

PCIB1694E

PCIB1695E

JPDIC0444ZZ

JPDIC0445ZZ

PCIB1698E

Revision: November 2015

2016 JUKE

TRANSAXLE ASSEMBLY

TM-39

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

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11. Remove reverse idler shaft assembly (1), as per the following

procedure.

a. Pull up input shaft assembly (2), mainshaft assembly (3), fork

rod (4), and 1st-2nd fork rod (5).

NOTE:

It is easier to pull up when shifting each fork rod to each shaft

side.

b. Remove reverse idler shaft assembly and reverse fork rod (6)

from clutch housing.

12. Remove spring washer from clutch housing.

13. Pull up and remove input shaft assembly (1), mainshaft assem-

bly (2), fork rod (3), and 1st-2nd fork rod (4) from clutch housing.

NOTE:

It is easier to pull up when shifting each fork rod to each shaft

side.

14. Remove final drive assembly (1) from clutch housing.
15. Remove magnet from clutch housing.

16. Remove differential side oil seals (1) from clutch housing and

transaxle case.

CAUTION:

Never damage clutch housing and transaxle case.

17. Remove differential side bearing outer race (1) from clutch hous-

ing, using a brass rod.

CAUTION:

Never damage clutch housing.

JPDIC0606ZZ

JPDIC0607ZZ

PCIB1703E

PCIB1704E

PCIB1716E

Revision: November 2015

2016 JUKE