Nissan Juke (2016 year). Service Repair Manual - part 602

 

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Nissan Juke (2016 year). Service Repair Manual - part 602

 

 

TM-8

Description .............................................................

429

Work Procedure .....................................................

429

ADDITIONAL SERVICE WHEN REPLACING 
TRANSAXLE ASSEMBLY  ..............................

431

Description .............................................................

431

Work Procedure .....................................................

431

ADDITIONAL SERVICE WHEN REPLACING 
TCM AND TRANSAXLE ASSEMBLY .............

433

Description .............................................................

433

Work Procedure .....................................................

433

CVT FLUID COOLER SYSTEM  ......................

435

Cleaning ................................................................

435

STALL TEST ....................................................

438

Work Procedure .....................................................

438

CVT POSITION  ................................................

439

Inspection ..............................................................

439

Adjustment .............................................................

439

CVT FLUID .......................................................

440

Replacement .........................................................

440

Adjustment .............................................................

441

HOW TO ERASE PERMANENT DTC  .............

443

Description .............................................................

443

DTC/CIRCUIT DIAGNOSIS ........................

444

U0073 COMMUNICATION BUS A OFF  ..........

444

DTC Logic ..............................................................

444

Diagnosis Procedure  .............................................

444

U0100 LOST COMMUNICATION (ECM A) .....

445

DTC Logic ..............................................................

445

Diagnosis Procedure  .............................................

445

U0102 LOST COMMUNICATION (TRANS-
FER) .................................................................

446

DTC Logic ..............................................................

446

Diagnosis Procedure  .............................................

446

U0140 LOST COMMUNICATION (BCM)  ........

447

DTC Logic ..............................................................

447

Diagnosis Procedure  .............................................

447

U0141 LOST COMMUNICATION (BCM A) .....

448

DTC Logic ..............................................................

448

Diagnosis Procedure  .............................................

448

U0155 LOST COMMUNICATION (IPC)  ..........

449

DTC Logic ..............................................................

449

Diagnosis Procedure  .............................................

449

U0164 LOST COMMUNICATION (HVAC)  ......

450

DTC Logic ..............................................................

450

Diagnosis Procedure  .............................................

450

U0300 CAN COMMUNICATION DATA ...........

451

DTC Logic  .............................................................

451

Diagnosis Procedure .............................................

451

U1000 CAN COMM CIRCUIT ...........................

452

Description ............................................................

452

DTC Logic  .............................................................

452

Diagnosis Procedure .............................................

452

U1117 LOST COMMUNICATION (ABS) ..........

453

DTC Logic  .............................................................

453

Diagnosis Procedure .............................................

453

P062F EEPROM  ...............................................

454

Description ............................................................

454

DTC Logic  .............................................................

454

Diagnosis Procedure .............................................

454

P0705 TRANSMISSION RANGE SENSOR A ..

455

DTC Logic  .............................................................

455

Diagnosis Procedure .............................................

455

Component Inspection  ..........................................

458

P0706 TRANSMISSION RANGE SENSOR A ..

460

DTC Logic  .............................................................

460

Diagnosis Procedure .............................................

460

Component Inspection  ..........................................

462

P0711 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A .............................................

463

DTC Description ....................................................

463

Diagnosis Procedure .............................................

466

P0712 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A .............................................

468

DTC Logic  .............................................................

468

Diagnosis Procedure .............................................

468

P0713 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A .............................................

470

DTC Logic  .............................................................

470

Diagnosis Procedure .............................................

470

P0715 INPUT SPEED SENSOR A  ...................

472

DTC Logic  .............................................................

472

Diagnosis Procedure .............................................

473

P0717 INPUT SPEED SENSOR A  ...................

475

DTC Logic  .............................................................

475

Diagnosis Procedure .............................................

476

P0740 TORQUE CONVERTER ........................

478

DTC Logic  .............................................................

478

Diagnosis Procedure .............................................

479

P0743 TORQUE CONVERTER ........................

480

DTC Logic  .............................................................

480

Diagnosis Procedure .............................................

481

P0744 TORQUE CONVERTER ........................

482

DTC Logic  .............................................................

482

Diagnosis Procedure .............................................

483

Revision: November 2015

2016 JUKE

TM-9

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P0746 PRESSURE CONTROL SOLENOID A ..

484

DTC Logic  .............................................................

484

Diagnosis Procedure .............................................

485

P0776 PRESSURE CONTROL SOLENOID B ..

486

DTC Logic  .............................................................

486

Diagnosis Procedure .............................................

487

P0778 PRESSURE CONTROL SOLENOID B ..

488

DTC Logic  .............................................................

488

Diagnosis Procedure .............................................

488

P0779 PRESSURE CONTROL SOLENOID B ..

489

DTC Logic  .............................................................

489

Diagnosis Procedure .............................................

489

P0826 UP AND DOWN SHIFT SW  ..................

491

DTC Logic  .............................................................

491

Diagnosis Procedure .............................................

492

Component Inspection (Manual Mode Switch)  .....

495

Component Inspection (Paddle Shifter)  ................

496

P0841 TRANSMISSION FLUID PRESSURE 
SEN/SW A  ........................................................

497

DTC Logic  .............................................................

497

Diagnosis Procedure .............................................

497

P0847 TRANSMISSION FLUID PRESSURE 
SEN/SW B  ........................................................

498

DTC Logic  .............................................................

498

Diagnosis Procedure .............................................

498

P0848 TRANSMISSION FLUID PRESSURE 
SEN/SW B  ........................................................

500

DTC Logic  .............................................................

500

Diagnosis Procedure .............................................

500

P084C TRANSMISSION FLUID PRESSURE 
SEN/SW H  ........................................................

502

DTC Logic  .............................................................

502

Diagnosis Procedure .............................................

502

P084D TRANSMISSION FLUID PRESSURE 
SEN/SW H  ........................................................

504

DTC Logic  .............................................................

504

Diagnosis Procedure .............................................

504

P0863 TCM COMMUNICATION  ......................

506

DTC Logic  .............................................................

506

Diagnosis Procedure .............................................

506

P0890 TCM .......................................................

507

DTC Logic  .............................................................

507

Diagnosis Procedure .............................................

507

P0962 PRESSURE CONTROL SOLENOID A ..

509

DTC Logic  .............................................................

509

Diagnosis Procedure .............................................

509

P0963 PRESSURE CONTROL SOLENOID A ..

511

DTC Logic  .............................................................

511

Diagnosis Procedure  .............................................

511

P0965 PRESSURE CONTROL SOLENOID B .

513

DTC Logic ..............................................................

513

Diagnosis Procedure  .............................................

514

P0966 PRESSURE CONTROL SOLENOID B .

515

DTC Logic ..............................................................

515

Diagnosis Procedure  .............................................

515

P0967 PRESSURE CONTROL SOLENOID B .

517

DTC Logic ..............................................................

517

Diagnosis Procedure  .............................................

517

P17F0 CVT JUDDER (T/M INSPECTION) ......

519

DTC Description  ....................................................

519

Diagnosis Procedure  .............................................

519

P17F1 CVT JUDDER (C/V INSPECTION) ......

520

DTC Description  ....................................................

520

Diagnosis Procedure  .............................................

520

P17F2 CVT JUDDER (T/C INSPECTION)  ......

521

DTC Description  ....................................................

521

Diagnosis Procedure  .............................................

521

P2765 INPUT SPEED SENSOR B ..................

522

DTC Logic ..............................................................

522

Diagnosis Procedure  .............................................

523

P2813 SELECT SOLENOID  ...........................

526

DTC Logic ..............................................................

526

Diagnosis Procedure  .............................................

527

P2814 SELECT SOLENOID  ...........................

528

DTC Logic ..............................................................

528

Diagnosis Procedure  .............................................

528

P2815 SELECT SOLENOID  ...........................

530

DTC Logic ..............................................................

530

Diagnosis Procedure  .............................................

530

MAIN POWER SUPPLY AND GROUND CIR-
CUIT ................................................................

532

Diagnosis Procedure  .............................................

532

SHIFT POSITION INDICATOR CIRCUIT ........

534

Component Parts Function Inspection  ..................

534

Diagnosis Procedure  .............................................

534

SHIFT LOCK SYSTEM  ...................................

535

Component Function Check  ..................................

535

Diagnosis Procedure  .............................................

535

Component Inspection (Stop Lamp Switch)  ..........

536

Component Inspection (Park Position Switch)  ......

537

Component Inspection (Shift Lock Solenoid)  ........

537

Component Inspection (CVT Shift Selector Har-
ness) ......................................................................

537

SYMPTOM DIAGNOSIS  ............................

539

CVT CONTROL SYSTEM  ...............................

539

Revision: November 2015

2016 JUKE

TM-10

Symptom Table  .....................................................

539

PERIODIC MAINTENANCE .......................

545

CVT FLUID .......................................................

545

Inspection ..............................................................

545

REMOVAL AND INSTALLATION ..............

546

CVT SHIFT SELECTOR  ..................................

546

Exploded View .......................................................

546

Removal and Installation  .......................................

546

Disassembly and Assembly ...................................

547

Inspection ..............................................................

548

CONTROL CABLE  ..........................................

549

Exploded View .......................................................

549

Removal and Installation  .......................................

549

Inspection and Adjustment  ....................................

551

PADDLE SHIFTER  ..........................................

552

Exploded View .......................................................

552

Removal and Installation  .......................................

552

TCM ..................................................................

554

Exploded View .......................................................

554

Removal and Installation  .......................................

554

Adjustment .............................................................

554

AIR BREATHER HOSE  ...................................

555

Exploded View .......................................................

555

Removal and Installation  .......................................

555

OIL PAN ...........................................................

557

Exploded View .......................................................

557

Removal and Installation  .......................................

557

Inspection ..............................................................

559

INPUT SPEED SENSOR  .................................

560

Exploded View .......................................................

560

Removal and Installation  .......................................

560

Inspection and Adjustment  ....................................

561

PRIMARY SPEED SENSOR  ...........................

562

Exploded View .......................................................

562

Removal and Installation  .......................................

562

Inspection and Adjustment  ....................................

563

OUTPUT SPEED SENSOR  .............................

564

Exploded View .......................................................

564

Removal and Installation  .......................................

564

Inspection and Adjustment  ....................................

565

DIFFERENTIAL SIDE OIL SEAL  .....................

566

Exploded View  ......................................................

566

Removal and Installation .......................................

566

Inspection and Adjustment ....................................

569

WATER HOSE ..................................................

570

Exploded View  ......................................................

570

Removal and Installation .......................................

570

Inspection ..............................................................

571

FLUID COOLER HOSE  ....................................

572

Exploded View  ......................................................

572

Removal and Installation .......................................

572

Inspection ..............................................................

573

CVT OIL WARMER  ..........................................

574

Exploded View  ......................................................

574

Removal and Installation .......................................

574

Inspection ..............................................................

575

PLUG ................................................................

576

Description ............................................................

576

Exploded View  ......................................................

576

Removal and Installation .......................................

576

Inspection and Adjustment ....................................

576

UNIT REMOVAL AND INSTALLATION ...

577

TRANSAXLE ASSEMBLY  ...............................

577

Exploded View  ......................................................

577

Removal and Installation .......................................

577

Inspection and Adjustment ....................................

580

UNIT DISASSEMBLY AND ASSEMBLY ..

581

TORQUE CONVERTER AND CONVERTER 
HOUSING OIL SEAL ........................................

581

Exploded View  ......................................................

581

Disassembly ..........................................................

581

Assembly ..............................................................

581

Inspection ..............................................................

582

SERVICE DATA AND SPECIFICATIONS 
(SDS) .........................................................

584

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

584

General Specification ............................................

584

Shift Characteristics  ..............................................

584

Stall Speed ............................................................

584

Torque Converter ..................................................

584

Revision: November 2015

2016 JUKE

PRECAUTIONS

TM-11

< PRECAUTION >

[6MT: RS6F94R]

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PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000012200748

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along

with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain

types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS

system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front

air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.

Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this

Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, it is recommended that all maintenance

and repair be performed by an authorized NISSAN/INFINITI dealer.

• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury

caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,

see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness

connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.

• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with

a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing

serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery or batteries, and wait at least 3 minutes before performing any service.

Precaution for Procedure without Cowl Top Cover

INFOID:0000000012200749

When performing the procedure after removing cowl top cover, cover

the lower end of windshield with urethane, etc to prevent damage to

windshield.

Precautions for Removing Battery Terminal

INFOID:0000000012971874

When disconnecting the battery terminal, pay attention to the following.

• Always use a 12V battery as power source.

• Never disconnect battery terminal while engine is running.

PIIB3706J

Revision: November 2015

2016 JUKE

TM-12

< PRECAUTION >

[6MT: RS6F94R]

PRECAUTIONS

• When removing the 12V battery terminal, turn OFF the ignition

switch and wait at least 30 seconds.

• For vehicles with the engine listed below, remove the battery termi-

nal after a lapse of the specified time:

NOTE:

ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal

is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.

• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait

for at least 15 minutes to remove the battery terminal.

NOTE:

• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.

• Example of high-load driving

- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.

- Driving for 30 minutes or more on a steep slope.

• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON

the ignition switch.

NOTE:

If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-

nected, then DTC may be detected.

• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.

NOTE:

The removal of 12V battery may cause a DTC detection error.

Service Notice or Precautions for Manual Transaxle

INFOID:0000000012200751

CAUTION:

• Never reuse CSC (Concentric Slave Cylinder). Because CSC slides back to the original position

every time when removing transaxle assembly. At this timing, dust on the sliding parts may damage

a seal of CSC and may cause clutch fluid leakage. Refer to 

CL-17, "Removal and Installation"

.

• Never reuse transaxle gear oil, once it has been drained.

• Check oil level or replace gear oil with vehicle on level surface.

• During removal or installation, keep inside of transaxle clear of dust or dirt.

• Check for the correct installation status prior to removal or disassembly. If matching marks are

required, be certain they never interfere with the function of the parts they are applied.

• In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to out-

side. If tightening sequence is specified, use it.

• Never damage sliding surfaces and mating surfaces.

D4D engine

: 20 minutes

YS23DDT

: 4 minutes

HRA2DDT

: 12 minutes

YS23DDTT

: 4 minutes

K9K engine

: 4 minutes

ZD30DDTi

: 60 seconds

M9R engine

: 4 minutes

ZD30DDTT

: 60 seconds

R9M engine

: 4 minutes

V9X engine

: 4 minutes

YD25DDTi

: 2 minutes

SEF289H

Revision: November 2015

2016 JUKE

PREPARATION

TM-13

< PREPARATION >

[6MT: RS6F94R]

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PREPARATION

PREPARATION

Special Service Tools

INFOID:0000000012200752

The actual shapes of TechMate tools may differ from those of special service tools illustrated here.

Tool number
(TechMate No.)
Tool name

Description

KV381054S0
(J-34286)
Puller

Removing mainshaft front bearing outer race

KV38100200
( - )
Drift
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.

• Installing mainshaft front bearing outer race
• Installing mainshaft rear bearing outer race
• Installing differential side bearing outer race 

(clutch housing side)

ST33220000
( - )
Drift
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.

Installing input shaft oil seal

ST33400001
(J-26082)
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.

Installing differential side bearing outer race 
(transaxle case side)

KV32500QAA
( - )
(Renault SST: B.vi 1666)
Drift set
1.


( - )
(Stamping number: B.vi 1666-A)
Drift
a: 54.3 mm (2.138 in) dia.
b: 45 mm (1.77 in) dia.
c: 26.6 mm (1.047 in) dia.

2.


( - )
(Stamping number: B.vi 1666-B)
Drift
d: 54 mm (2.13 in) dia.
e: 48.6 mm (1.913 in) dia.
f: 26.6 mm (1.047 in) dia.

Installing differential side oil seal

ZZA0601D

ZZA1143D

ZZA1046D

ZZA0814D

JPDIC0730ZZ

Revision: November 2015

2016 JUKE

TM-14

< PREPARATION >

[6MT: RS6F94R]

PREPARATION

ST36720030
( - )
Drift
a: 70 mm (2.76 in) dia.
b: 40 mm (1.57 in) dia.
c: 29 mm (1.14 in) dia.

• Installing input shaft rear bearing
• Installing mainshaft front bearing inner race

ST33052000
( - )
Drift
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.

• Removing mainshaft rear bearing inner race
• Removing 6th main gear
• Removing 5th main gear
• Removing 4th main gear
• Removing 1st main gear
• Removing 1st-2nd synchronizer hub as-

sembly

• Removing 2nd main gear
• Removing bushing
• Removing 3rd main gear
• Removing mainshaft front bearing inner 

race

KV32102700
( - )
Drift
a: 48.6 mm (1.913 in) dia.
b: 41.6 mm (1.638 in) dia.

• Installing bushing
• Installing 2nd main gear
• Installing 3rd main gear
• Installing 4th main gear
• Installing 5th main gear
• Installing 6th main gear

ST30901000
(J-26010-01)
Drift
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.

Installing mainshaft rear bearing inner race

ST33061000
(J-8107-2)
Drift
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.

Removing differential side bearing inner race 
(clutch housing side)

KV32300QAM
( - )
(Renault SST: B.vi 1823)
Drift

Removing and installing input shaft rear bear-
ing mounting bolt

Tool number
(TechMate No.)
Tool name

Description

ZZA0978D

ZZA0969D

S-NT065

ZZA0978D

ZZA0969D

PCIB2078J

Revision: November 2015

2016 JUKE

PREPARATION

TM-15

< PREPARATION >

[6MT: RS6F94R]

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Commercial Service Tools

INFOID:0000000012200753

Tool name

Description

Socket
a: 8 mm (0.31 in)
b: 5 mm (0.20 in) 

Removing and installing drain plug

Spacer
a: 25 mm (0.98 in) dia.
b: 25 mm (0.98 in)

Removing mainshaft front bearing outer race

Drift
a: 17 mm (0.67 in) dia.

Installing bushing

Drift
a: 24 mm (0.94 in) dia.

Removing input shaft rear bearing

Drift
a: 35 mm (1.38 in) dia.
b: 25 mm (0.98 in) dia.

Installing input shaft front bearing

Drift
a: 43 mm (1.69 in) dia.

• Installing input shaft rear bearing
• Removing differential side bearing inner 

race (transaxle case side)

PCIB1776E

PCIB1780E

S-NT063

PCIB1779E

S-NT065

NT109

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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