Nissan Juke (2016 year). Service Repair Manual - part 590

 

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Nissan Juke (2016 year). Service Repair Manual - part 590

 

 

SRS AIR BAG WARNING LAMP DOES NOT TURN OFF

SRC-87

< SYMPTOM DIAGNOSIS >

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SYMPTOM DIAGNOSIS

SRS AIR BAG WARNING LAMP DOES NOT TURN OFF

Diagnosis Procedure

INFOID:0000000012199642

1.

CHECK AIR BAG MODULE AND SEAT BELT PRE-TENSIONER     

Check the deployment of air bag module and seat belt pre-tensioner.
Is air bag module deployed?

YES

>> Replace the malfunctioning parts.

NO

>> GO TO 2.

2.

CHECK AIR BAG FUSE

Check 10 A fuse [No.1].
Is the inspection result normal?

YES

>> GO TO 3.

NO

>> Replace the fuse.

3.

CHECK HARNESS CONNECTOR

Check the harness connector.
Is the inspection result normal?

YES

>> GO TO 4.

NO-1 >> Damade: Replace malfunctioning harness and connectors.

NO-2 >> Disconnection or looseness: Seccurely lock the connector.

4.

CHECK WIRING HARNESS

Check the wiring harness externals.
Is the inspection result normal?

YES

>> GO TO 5.

NO

>> Replace malfunctioning harness and connector.

5.

REPLACE AIR BAG DIAGNOSIS SENSOR UNIT

1. Replace air bag diagnosis sensor unit. Refer to 

SR-29, "Removal and Installation"

.

2. Check air bag warning lamp operation.
Is the inspection result normal?

YES

>> INSPECTION END

NO

>> GO TO 6.

6.

REPLACE COMBINATION METER

1. Replace combination meter. Refer to 

MWI-64, "Removal and Installation"

.

2. Check air bag warning lamp operation.
Is the inspection result normal?

YES

>> INSPECTION END

NO

>> GO TO 1.

Revision: November 2015

2016 JUKE

SRC-88

< SYMPTOM DIAGNOSIS >

SRS AIR BAG WARNING LAMP DOES NOT TURN ON

SRS AIR BAG WARNING LAMP DOES NOT TURN ON

Diagnosis Procedure

INFOID:0000000012199643

1.

CHECK COMBINATION METER POWER SUPPLY AND GROUND CIRCUIT

Check combination meter unit power supply and ground circuit. Refer to

MWI-53, "COMBINATION METER :

Diagnosis Procedure"

.

Is the inspection result normal?

YES

>> GO TO 2.

NO

>> Repair or replace the malfunctioning parts. 

2.

CHECK HARNESS CONNECTOR

Check the harness connector.
Is the inspection result normal?

YES

>> GO TO 3.

NO-1 >> Damage: Replace malfunctioning harness and connectors.

NO-2 >> Disconnection or looseness: Securely lock the connector.

3.

CHECK WIRING HARNESS

Check the wiring harness externals.
Is the inspection result normal?

YES

>> GO TO 4.

NO

>> Replace malfunctioning harness and connector.

4.

CHECK AIR BAG DIAGNOSIS SENSOR UNIT

Disconnect air bag diagnosis sensor unit connector and turn ignition switch ON.
Does air bag warning lamp turn ON?

YES

>> Replace air bag diagnosis sensor unit. Refer to 

SR-29, "Removal and Installation"

.

NO

>> Replace combination meter. Refer to 

MWI-64, "Removal and Installation"

.

Revision: November 2015

2016 JUKE

ST-1

STEERING

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SECTION 

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CONTENTS

STEERING SYSTEM

PRECAUTION ...............................................

2

PRECAUTIONS ...................................................

2

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

2

Service Notice or Precautions for Steering System 

......

2

Precautions for Removing Battery Terminal  .............

2

PREPARATION ............................................

4

PREPARATION ...................................................

4

Special Service Tools ................................................

4

Commercial Service Tools  ........................................

4

BASIC INSPECTION  ....................................

5

STEERING WHEEL .............................................

5

Inspection ..................................................................

5

SYMPTOM DIAGNOSIS  ...............................

7

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  .............................

7

NVH Troubleshooting Chart  ......................................

7

PERIODIC MAINTENANCE ..........................

8

STEERING WHEEL .............................................

8

Inspection ..................................................................

8

REMOVAL AND INSTALLATION ................

9

STEERING WHEEL  ...........................................

9

Exploded View ..........................................................

9

Removal and Installation  ..........................................

9

STEERING COLUMN ........................................

10

Exploded View .........................................................

10

Removal and Installation  .........................................

11

Inspection ................................................................

12

STEERING SHAFT  ...........................................

14

Exploded View .........................................................

14

Removal and Installation  .........................................

14

Inspection ................................................................

15

STEERING GEAR AND LINKAGE  ...................

16

Exploded View .........................................................

16

Removal and Installation  .........................................

17

Disassembly and Assembly .....................................

18

Inspection ................................................................

19

SERVICE DATA AND SPECIFICATIONS 
(SDS) ............................................................

21

SERVICE DATA AND SPECIFICATIONS 
(SDS) .................................................................

21

General Specifications .............................................

21

Steering Wheel  ........................................................

21

Steering Angle  .........................................................

21

Steering Column ......................................................

21

Steering Gear and Linkage ......................................

21

Revision: November 2015

2016 JUKE

ST-2

< PRECAUTION >

PRECAUTIONS

PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000012200331

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along

with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain

types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS

system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front

air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.

Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this

Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, it is recommended that all maintenance

and repair be performed by an authorized NISSAN/INFINITI dealer.

• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury

caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,

see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness

connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.

• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with

a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing

serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery or batteries, and wait at least 3 minutes before performing any service.

Service Notice or Precautions for Steering System

INFOID:0000000012200332

• In case of removing steering gear assembly, make the final tightening with grounded and unloaded vehicle

condition, and then check wheel alignment.

• Observe the following precautions when disassembling.

- Before disassembly, thoroughly clean the outside of the unit.

- Disassembly should be done in a clean work area. It is important to prevent the internal parts from becoming

contaminated by dirt or other foreign matter.

- For easier and proper assembly, place disassembled parts in order on a parts rack.

- Use nylon cloth or paper towels to clean the parts; common shop rags can leave lint that might interfere with

their operation.

- Never reuse non-reusable parts.

- Before assembling, apply the specified grease to the directed parts.

• During quick steering, rasping noise may be heard from around the steering wheel. This is not a malfunction.

The noise is an operating noise of the EPS system under normal conditions. If the rasping noise occurs dur-

ing slow steering, this may not be an operating noise of the system. In this case, it is necessary to find out

the location of the noise and repair, if necessary.

• Never repeat static steering. (Motor and EPS control unit could be heated.)

Precautions for Removing Battery Terminal

INFOID:0000000012972317

When disconnecting the battery terminal, pay attention to the following.

• Always use a 12V battery as power source.

• Never disconnect battery terminal while engine is running.

Revision: November 2015

2016 JUKE

PRECAUTIONS

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• When removing the 12V battery terminal, turn OFF the ignition

switch and wait at least 30 seconds.

• For vehicles with the engine listed below, remove the battery termi-

nal after a lapse of the specified time:

NOTE:

ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal

is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.

• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait

for at least 15 minutes to remove the battery terminal.

NOTE:

• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.

• Example of high-load driving

- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.

- Driving for 30 minutes or more on a steep slope.

• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON

the ignition switch.

NOTE:

If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-

nected, then DTC may be detected.

• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.

NOTE:

The removal of 12V battery may cause a DTC detection error.

D4D engine

: 20 minutes

YS23DDT

: 4 minutes

HRA2DDT

: 12 minutes

YS23DDTT

: 4 minutes

K9K engine

: 4 minutes

ZD30DDTi

: 60 seconds

M9R engine

: 4 minutes

ZD30DDTT

: 60 seconds

R9M engine

: 4 minutes

V9X engine

: 4 minutes

YD25DDTi

: 2 minutes

SEF289H

Revision: November 2015

2016 JUKE

ST-4

< PREPARATION >

PREPARATION

PREPARATION

PREPARATION

Special Service Tools

INFOID:0000000012200334

The actual shapes of TechMate tools may differ from those of special service tools illustrated here.

Commercial Service Tools

INFOID:0000000012200335

Tool number
(TechMate No.)
Tool name

Description

ST27180001
(J-25726-A)
Steering wheel puller

Removing steering wheel

ST3127S000
(J-25765-A)
Preload gauge

Measuring steering column rotating torque

KV40107300
(

)

Boot band crimping tool

Installing boot clamp (large diameter)

ZZA0819D

ZZA0806D

ZZA1229D

Tool name

Description

Ball joint remover

Removing steering outer socket

Power tool

Loosening bolts and nuts

S-NT146

PBIC0190E

Revision: November 2015

2016 JUKE

STEERING WHEEL

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BASIC INSPECTION

STEERING WHEEL

Inspection

INFOID:0000000012200336

NEUTRAL POSITION STEERING WHEEL

1. Make sure that steering gear assembly, steering column assembly and steering wheel are installed in the

correct position.

2. Perform neutral position inspection after wheel alignment. Refer to 

FSU-7, "Inspection"

.

3. Set vehicle to the straight-ahead position and confirm steering wheel is in the neutral position.
4. Loosen outer socket lock nut and turn inner socket to left and right equally to make fine adjustments if

steering wheel is not in the neutral position.

STEERING WHEEL TURNING FORCE

1. Park vehicle on a level and dry surface, set parking brake.
2. Tires need to be inflated normal pressure. Refer to 

WT-47, "Tire Air Pressure"

.

3. Start engine.
4. Check steering wheel turning force when steering wheel has

been turned 360

°

 from neutral position.

NOTE:

Multiply the distance from the hook of spring balance to the cen-

ter of steering wheel by the measurement value with a spring

balance.

FRONT WHEEL TURNING ANGLE

1. Check front wheel turning angle after toe-in inspection. Refer to 

FSU-7, "Inspection"

.

2. Place front wheels on turning radius gauges and rear wheels on

stands, so that vehicle can be level.

3. Check the maximum inner and outer wheel turning angles for LH

and RH road wheels.

4. With the engine at idle, turn steering wheel from full left stop to

full right stop and measure the turning angles.

Steering wheel turning 
force

: Refer to 

ST-21, "Steering 

Wheel"

.

L

: 185 mm (7.28 in)

JSGIA0027ZZ

FAA0016D

Inner wheel (Angle: A)

: Refer to 

ST-21, "Steering 

Angle"

.

Outer wheel (Angle: B)

: Refer to 

ST-21, "Steering 

Angle"

.

SGIA0055E

Revision: November 2015

2016 JUKE

ST-6

< BASIC INSPECTION >

STEERING WHEEL

5. Check the following items when turning angle is out of the stan-

dard.

a. Check rack stroke (L).

b. If rack stroke is out of specification, replace steering gear

assembly.

• Steering angles are not adjustable. Check steering gear

assembly, steering column assembly, and front suspension

components for wear or damage if any of the turning angles are different from the specified value.

Replace any of them, if any non-standard condition exists.

Rack stroke neutral position (L)

: Refer to 

ST-21, 

"Steering Gear and 
Linkage"

.

JSGIA0272ZZ

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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