Nissan Juke (2016 year). Service Repair Manual - part 548

 

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Nissan Juke (2016 year). Service Repair Manual - part 548

 

 

WHEEL ALIGNMENT

RSU-7

< PERIODIC MAINTENANCE >

[2WD]

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WHEEL ALIGNMENT

Inspection

INFOID:0000000012200392

DESCRIPTION

CAUTION:

• The adjustment mechanisms of camber and toe-in are not included.

• If camber and toe-in is outside the standard, check front suspension parts for wear and damage.

Replace suspect parts if a malfunction is detected.

Measure wheel alignment under unladen conditions. 

NOTE:

“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and

mats are in designated positions.

PRELIMINARY CHECK

Check the following:

• Tires for improper air pressure and wear. Refer to 

WT-47, "Tire Air Pressure"

.

• Road wheels for runout.

• Wheel bearing axial end play. Refer to 

RAX-6, "Inspection"

.

• Shock absorber operation.

• Each mounting point of axle and suspension for looseness and deformation.

• Each of rear suspension beam and shock absorber for cracks, deformation, and other damage.

• Vehicle height (posture).

GENERAL INFORMATION AND RECOMMENDATIONS

• A four-wheel thrust alignment should be performed.

- This type of alignment is recommended for any NISSAN/INFINITI vehicle.

- The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel is

centered.

- The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.

- The rack should be checked to ensure that it is level.

• Check the machine is properly calibrated.

- Your alignment equipment should be regularly calibrated in order to give correct information.

- Check with the manufacturer of your specific equipment for their recommended Service/Calibration Sched-

ule.

ALIGNMENT PROCESS

IMPORTANT:

Use only the alignment specifications listed in this Service Manual.

• When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or

minus, Go/No Go).

 Never use these indicators.

- The alignment specifications programmed into your machine that operate these indicators may not be cor-

rect.

- This may result in an ERROR.

• Most camera-type alignment machines are equipped with both “Rolling Compensation” method and optional

“Jacking Compensation” method to “compensate” the alignment targets or head units. “Rolling Compensa-

tion” is the preferred method.

- If using the “Rolling Compensation” method, after installing the alignment targets or head units, push or pull

on the rear wheel to move the vehicle. 

Do not push or pull on the vehicle body.

- If using the “Jacking Compensation” method, after installing the alignment targets or head units, raise the

vehicle and rotate the wheels 1/2 turn both ways.

NOTE:

Do not use the “Rolling Compensation” method if you are using sensor-type alignment equipment.

- Follow all instructions for the alignment machine you're using for more information.

Revision: November 2015

2016 JUKE

RSU-8

< REMOVAL AND INSTALLATION >

[2WD]

REAR SHOCK ABSORBER

REMOVAL AND INSTALLATION

REAR SHOCK ABSORBER

Exploded View

INFOID:0000000012200393

EXCEPT FOR 18 INCH TIRE

FOR 18 INCH TIRE

1.

Rear suspension beam

2.

Shock absorber

3.

Bound bumper

4.

Bound bumper cover

5.

Washer

6.

Bushing

7.

Distance tube

8.

Piston rod lock nut

9.

Cap

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

JPEIB0238GB

1.

Rear suspension beam

2.

Shock absorber

3.

Bound bumper

4.

Bound bumper cover

5.

Washer

6.

Bushing

7.

Distance tube

8.

Piston rod lock nut

9.

Cap

JSEIA0686GB

Revision: November 2015

2016 JUKE

REAR SHOCK ABSORBER

RSU-9

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Removal and Installation

INFOID:0000000012200394

REMOVAL

1. Remove tires with power tool. Refer to 

WT-39, "Removal and Installation"

.

2. Set suitable jack under rear suspension beam.

CAUTION:

• Never damage the suspension beam with a jack.

• Check the stable condition when using a jack.

3. Remove shock absorber mounting bolt (lower side) (1).
4. Remove shock absorber mask. Refer to 

INT-33, "Exploded

View"

5. Remove cap.

6. Remove piston rod lock nut (1), and then remove washer and

bushing.

NOTE:

To loosen piston rod lock nut, fix the tip (A) of the piston rod.

7. Remove shock absorber assembly.
8. Remove bushing, distance tube, washer, bound bumper cover,

and bound bumper from shock absorber.

9. Perform inspection after removal. Refer to 

RSU-10, "Inspection"

.

INSTALLATION

Note the following, and install in the reverse order of removal.

• To install bushings (1), securely insert protrusion (A) into the hole

on the vehicle body side.

•  Install washer (1) in the direction shown in the figure.

• Perform final tightening of bolts and nuts at the shock absorber

lower side (rubber bushing), under unladen conditions with tires on

level ground.

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

JPEIB0239ZZ

JPEIB0241ZZ

JPEIB0240ZZ

: Bushing side

JPEIB0248ZZ

Revision: November 2015

2016 JUKE

RSU-10

< REMOVAL AND INSTALLATION >

[2WD]

REAR SHOCK ABSORBER

• Hold a head (A) of shock absorber piston rod nut to have it rotate,

then tighten the piston rod lock nut (1) to the specified torque.

CAUTION:

Never reuse piston rod lock nut.

• When installing the cap, securely engage the cap groove (A) with

the flange on the vehicle side.

• Perform inspection after installation. Refer to 

RSU-10, "Inspec-

tion"

.

• After replacing the shock absorber, always follow the disposal pro-

cedure to discard the shock absorber. Refer to 

RSU-10, "Inspec-

tion"

.

Inspection

INFOID:0000000012200395

INSPECTION AFTER REMOVAL

Shock Absorber

Check the following items, and replace the part if necessary.

• Shock absorber for deformation, cracks, and other damage.

• Piston rod for damage, uneven wear, and distortion.

• Oil leakage.

Bound Bumper, Bushing

Check for cracks and damage. Replace it if necessary.

Washer, Bound Bumper Cover, Distance Tube

• Check for cracks and damage. Replace it if necessary.

INSPECTION AFTER INSTALLATION

1. Check wheel alignment. Refer to 

RSU-7, "Inspection"

.

2. Adjust neutral position of steering angle sensor. Refer to 

BRC-63, "Work Procedure"

.

Disposal

INFOID:0000000012200396

1. Set shock absorber horizontally to the ground with the piston rod fully extracted.
2. Drill 2 – 3 mm (0.08 – 0.12 in) hole at the position ( ) from top

as shown in the figure to release gas gradually.

CAUTION:

• Wear eye protection (safety glasses).

• Wear gloves.

• Be careful with metal chips or oil blown out by the com-

pressed gas.

NOTE:

• Drill vertically in this direction.

• Directly to the outer tube avoiding brackets.

• The gas is clear, colorless, odorless, and harmless.

JPEIB0241ZZ

JPEIB0244ZZ

A

: 20 – 30 mm (0.79 – 1.18 in)

JPEIA0161ZZ

Revision: November 2015

2016 JUKE

REAR SHOCK ABSORBER

RSU-11

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3. Position the drilled hole downward and drain oil by moving the piston rod several times.

CAUTION:

Dispose of drained oil according to the law and local regulations.

Revision: November 2015

2016 JUKE

RSU-12

< REMOVAL AND INSTALLATION >

[2WD]

COIL SPRING

COIL SPRING

Exploded View

INFOID:0000000012200397

Removal and Installation

INFOID:0000000012200398

REMOVAL

1. Remove tires with power tool. Refer to 

WT-39, "Removal and Installation"

.

2. Set jack under rear suspension beam.

CAUTION:

• Never damage the suspension beam with a jack.

• Check the stable condition when using a jack.

3. Remove rear shock absorber mounting bolts (lower side). Refer

to 

RSU-8, "Exploded View"

.

4. Slowly lower jack, then remove upper rubber seat, coil spring

and lower rubber seat from rear suspension beam.

CAUTION:

Operate while checking that jack supporting status is sta-

ble.

5. Perform inspection after removal. Refer to 

RSU-13, "Inspection"

.

INSTALLATION

Note the following, and install in the reverse order of removal.

• Install lower rubber seat with its protrusion (A) on the lower area

aligned with the hole of rear suspension beam.

1.

Upper rubber seat

2.

Coil spring

3.

Lower rubber seat

4.

Rear suspension beam

JPEIB0242ZZ

JPEIB0239ZZ

B

: Coil spring lower end

JPEIB0272ZZ

Revision: November 2015

2016 JUKE

COIL SPRING

RSU-13

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• Match up lower rubber seat (1) indentions and rear suspension

beam (2) grooves (A) and attach.

• Securely install coil spring (1) with the lower end of the major diam-

eter aligned with the steps of lower rubber seat (2).

• Install coil spring (1) by aligning upper end of coil spring with upper

seat (2) in to the protrusion of body side as shown in the figure.

• Perform inspection after installation. Refer to 

RSU-13, "Inspec-

tion"

.

Inspection

INFOID:0000000012200399

INSPECTION AFTER REMOVAL

Check rubber seat and coil spring for deformation, crack, and damage. Replace it if necessary.

INSPECTION AFTER INSTALLATION

1. Check wheel alignment. Refer to 

RSU-7, "Inspection"

.

2. Adjust neutral position of steering angle sensor. Refer to 

BRC-63, "Work Procedure"

.

JSEIA0900ZZ

Dimension (A)

: 5 mm (0.20 in) or less

JSEIA0899ZZ

JSEIA0901ZZ

Revision: November 2015

2016 JUKE

RSU-14

< REMOVAL AND INSTALLATION >

[2WD]

REAR SUSPENSION BEAM

REAR SUSPENSION BEAM

Exploded View

INFOID:0000000012200400

Removal and Installation

INFOID:0000000012200401

REMOVAL

1. Remove tires with power tool. Refer to 

WT-39, "Removal and Installation"

.

2. Drain brake fluid. Refer to 

BR-12, "Draining"

.

3. Remove wheel sensor and sensor harness. Refer to 

BRC-150, "REAR WHEEL SENSOR : Removal and

Installation"

.

4. Remove brake caliper assembly. Refer to 

BR-64, "BRAKE CALIPER ASSEMBLY : Removal and Installa-

tion"

.

5. Remove disc rotor. Refer to 

RAX-7, "Removal and Installation"

.

6. Remove parking brake shoe assembly. Refer to 

PB-9, "Removal and Installation"

.

7. Remove parking brake cable from back plate and rear suspension beam. Refer to 

PB-7, "Removal and

Installation"

.

8. Separate brake hose and brake tube. Refer to 

BR-32, "REAR : Removal and Installation"

.

9. Set suitable jack under rear suspension beam.

CAUTION:

• Never damage the suspension beam with a jack.

• Check the stable condition when using a jack.

10. Remove shock absorber mounting bolts (lower side). Refer to 

RSU-9, "Removal and Installation"

.

11. Remove coil spring. Refer to 

RSU-12, "Removal and Installation"

.

12. Remove rear suspension arm bracket mounting bolts.
13. Remove rear suspension arm beam mounting bolts and nuts.
14. Slowly lower jack, remove rear suspension arm bracket and rear suspension beam from vehicle.

CAUTION:

Operate while checking that jack supporting status is stable.

15. Remove wheel hub assembly. Refer to 

RAX-7, "Removal and Installation"

.

16. Remove rear suspension arm bracket from rear suspension beam.

1.

Rear suspension beam

2.

Rear suspension arm bracket

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

JPEIB0245GB

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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