Nissan Juke (2016 year). Service Repair Manual - part 541

 

  Index      Manuals     Nissan Juke (2016 year) - Service and Repair Manual

 

Search            copyright infringement  

 

 

 

 

 

 

 

 

Content      ..     539      540      541      542     ..

 

 

Nissan Juke (2016 year). Service Repair Manual - part 541

 

 

RAX-22

< REMOVAL AND INSTALLATION >

[AWD]

REAR DRIVE SHAFT

8. Install joint sub-assembly to shaft using plastic hammer.

CAUTION:

• Check circular clip is properly positioned on groove of the

joint sub-assembly.

• Confirm that joint sub-assembly is correctly engaged

while rotating drive shaft.

9. Apply the specified amount of grease into the boot inside from

large diameter side of boot.

10. Install the boot securely into grooves (indicated by “*” marks)

shown in the figure.

CAUTION:

If grease adheres to the boot mounting surface (indicated

by “*” mark) on the shaft or joint sub-assembly, boot may

be removed. Remove all grease from the boot mounting

surface.

11. To prevent the deformation of the boot, adjust the boot installa-

tion length (L) to the specified value shown below by inserting

the suitable tool into inside of the boot from the large diameter

side of the boot and discharging the inside air.

CAUTION:

• If the boot installation length exceeds the standard, it may cause breakage of the boot.

• Be careful not to touch the inside of the boot with a tip of tool.

12. Install boot bands securely.

CAUTION:

Never reuse boot band.

Small boot band

• Secure the ends of the boot with boot bands using the boot

band crimping tool (A) [SST:KV40107300 ( — )].

CAUTION:

Secure boot band so that dimension (M) meets the speci-

fication as shown in the figure.

Large boot band

Grease amount

: Refer to 

RAX-26, "Drive Shaft"

.

RAC0049D

L : Refer to 

RAX-26, "Drive Shaft"

.

JPDIG0136ZZ

PDIA1187J

M

: 1.0 – 4.0 mm (0.039 – 0.157 in)

DSF0047D

Revision: November 2015

2016 JUKE

REAR DRIVE SHAFT

RAX-23

< REMOVAL AND INSTALLATION >

[AWD]

C

E

F

G

H

I

J

K

L

M

A

B

RAX

N

O

P

1. Put boot band in the groove on drive shaft boot. Then fit

pawls (

) into holes to temporary installation.

NOTE:

For the large diameter side, fit projection (A) and guide slit

(B) at first.

2. Pinch projection on the band with suitable pliers to tighten

band.

3. Insert tip of band below end of the pawl.

13. Secure housing and shaft, and then make sure that they are in

the correct position when rotating boot. Reinstall them using

boot bands when boot installation positions become incorrect.

CAUTION:

Never reuse boot band.

FINAL DRIVE SIDE
FINAL DRIVE SIDE : Disassembly and Assembly

INFOID:0000000012196567

DISASSEMBLY

1. Fix shaft with a vise.

CAUTION:

Protect shaft using aluminum or copper plates when fixing with a vise.

2. Remove circular clip from housing.
3. Remove dust shield from housing.
4. Remove boot bands, and then remove boot from housing.
5. Put matching marks on housing and shaft. 

CAUTION:

Use paint or an equivalent for matching marks. Never scratch the surfaces.

6. Remove stopper ring with suitable tool, and pull out housing.
7. Put matching marks on ball cage/steel ball/inner race assembly

and shaft.

CAUTION:

Use paint or similar substance for matching marks. Never

scratch the surface.

SDIA3557E

SDIA3558E

JPDIG0177ZZ

Revision: November 2015

2016 JUKE

RAX-24

< REMOVAL AND INSTALLATION >

[AWD]

REAR DRIVE SHAFT

8. Remove snap ring, then remove ball cage/steel ball/inner race

assembly from shaft.

9. Remove boot from shaft.
10. Perform inspection after disassembly. Refer to 

RAX-25, "Inspec-

tion"

.

ASSEMBLY

1. Clean the old grease on housing with paper waste.
2. Install boot and boot bands to shaft.

CAUTION:

• Wrap serration on shaft with tape (A) to protect boot from

damage.

• Never reuse boot and boot bands. 

3. Remove the tape wrapped around the serration on shaft.

4. Install ball cage/steel ball/inner race assembly (1) to shaft (2),

and secure them tightly with a snap ring (3).

CAUTION:

Never reuse snap ring.

5. Apply the appropriate amount of grease onto housing and slid

surface.

6. Install housing.
7. Install stopper ring to housing.

CAUTION:

Never reuse stopper ring.

8. After installed, pull shaft to check engagement between housing and stopper ring.
9. Install boot securely into grooves (indicated by “*” marks) shown

in the figure.

CAUTION:

If grease adheres to the boot mounting surface (with “*”

mark) on shaft or housing, boot may be removed. Remove

all grease from the surface.

10. To prevent the deformation of the boot, adjust the boot installa-

tion length to the value shown below (L) by inserting the suitable

tool into the inside of boot from the large diameter side of boot

and discharging inside air.

CAUTION:

• If the boot installation length exceeds the standard, it may cause breakage of the boot.

• Be careful not to touch the inside of the boot with the tip of tool.

SFA514A

JPDIF0009ZZ

Grease amount : Refer to 

RAX-26, "Drive Shaft"

.

L

: Refer to 

RAX-26, "Drive Shaft"

.

JPDIG0004ZZ

JPDIF0230ZZ

Revision: November 2015

2016 JUKE

REAR DRIVE SHAFT

RAX-25

< REMOVAL AND INSTALLATION >

[AWD]

C

E

F

G

H

I

J

K

L

M

A

B

RAX

N

O

P

11. Install boot bands securely as shown in the figure. 

CAUTION:

Never reuse boot band.

12. Secure housing and shaft, and then make sure that they are in

the correct position when rotating boot. Reinstall them using

boot bands when boot installation positions become incorrect.

CAUTION:

Never reuse boot band.

13. Install dust shield to housing.

CAUTION:

Never reuse dust shield.

14. Install circular clip to housing.

CAUTION:

Never reuse circular clip.

Inspection

INFOID:0000000012196568

INSPECTION AFTER REMOVAL

• Move joint up/down, left/right, and in the axial directions. Check for motion that is not smooth and for signifi-

cant looseness.

• Check boot for cracks, damage, and leakage of grease.

INSPECTION AFTER DISASSEMBLY

Check the following items, and replace the part if necessary.

Shaft

Check shaft for runout, cracks, or other damage.

Joint Sub-Assembly (Wheel Side)

Check the following:

• Joint sub-assembly for rough rotation and excessive axial looseness.

• The inside of the joint sub-assembly for entry of foreign material.

• Joint sub-assembly for compression scars, cracks, and fractures inside of joint sub-assembly.

Replace joint sub-assembly if there are any non-standard conditions of components.

Housing and Ball Cage/Steel Ball/Inner Race Assembly (Final Drive Side)

Replace housing and ball cage/steel ball/inner race assembly if there is scratching or wear of housing ball

contact surface.

NOTE:

Housing and ball cage/steel ball/inner race assembly are used in a set.

PDIA1188J

SFA108A

Revision: November 2015

2016 JUKE

RAX-26

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[AWD]

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Wheel Bearing

INFOID:0000000012196569

Drive Shaft

INFOID:0000000012196570

*: For measuring position, refer to 

RAX-23, "FINAL DRIVE SIDE : Disassembly and Assembly"

.

Item

Standard

Axial end play

0.05 mm (0.002 in) or less

Item

Standard

Grease quantity

Wheel side

55 – 75 g (1.94 – 2.64 oz)

Final drive side

65 – 85 g (2.30 – 2.99 oz)

Boots installed length

*

Wheel side

123.5 mm (4.86 in)

Final drive side

160.8 mm (6.33 in)

Revision: November 2015

2016 JUKE

RF-1

BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

C

D

E

F

G

H

I

J

L

M

SECTION 

RF

A

B

RF

N

O

P

CONTENTS

ROOF

PRECAUTION ...............................................

3

PRECAUTIONS ...................................................

3

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

3

Precaution for Procedure without Cowl Top Cover 

......

3

Precautions For Xenon Headlamp Service  ...............

3

Precautions for Removing Battery Terminal  .............

4

PREPARATION ............................................

5

PREPARATION ...................................................

5

Special Service Tool  .................................................

5

Commercial Service Tool  ..........................................

5

SYSTEM DESCRIPTION  ..............................

6

COMPONENT PARTS  ........................................

6

Component Parts Location ......................................

6

Component Description ............................................

6

SYSTEM ..............................................................

7

System Diagram .......................................................

7

System Description  ...................................................

7

ECU DIAGNOSIS INFORMATION  ..............

10

BCM (BODY CONTROL MODULE) ...................

10

List of ECU Reference  ............................................

10

SUNROOF SYSTEM ..........................................

11

Reference Value  .....................................................

11

WIRING DIAGRAM ......................................

12

SUNROOF MOTOR ASSEMBLY .......................

12

Wiring Diagram  .......................................................

12

BASIC INSPECTION  ...................................

16

DIAGNOSIS AND REPAIR WORKFLOW  .........

16

WorkFlow ................................................................

16

INSPECTION AND ADJUSTMENT  ..................

17

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT  ........................................................

17

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT : Description .................................

17

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT : Special Repair Requirement ......

17

DTC/CIRCUIT DIAGNOSIS  .........................

18

POWER SUPPLY AND GROUND CIRCUIT  ....

18

Diagnosis Procedure ..............................................

18

SUNROOF MOTOR ASSEMBLY  .....................

20

Component Function Check ..................................

20

Diagnosis Procedure ..............................................

20

SUNROOF SWITCH ..........................................

21

Component Function Check ..................................

21

Diagnosis Procedure ..............................................

21

Component Inspection .............................................

22

SYMPTOM DIAGNOSIS  ..............................

23

SUNROOF DOES NOT OPERATE PROPER-
LY ......................................................................

23

Description ...............................................................

23

Diagnosis Procedure  ...............................................

23

AUTO OPERATION DOES NOT OPERATE  ....

25

Description ...............................................................

25

Diagnosis Procedure  ...............................................

25

SUNROOF DOES NOT OPERATE ANTI-
PINCH FUNCTION ............................................

26

Diagnosis Procedure  ...............................................

26

RETAINED POWER OPERATION DOES NOT 
OPERATE PROPERLY .....................................

27

Diagnosis Procedure  ...............................................

27

Revision: November 2015

2016 JUKE

RF-2

SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ...............................................................

28

Work Flow ...............................................................

28

Inspection Procedure ..............................................

30

Diagnostic Worksheet .............................................

32

REMOVAL AND INSTALLATION ...............

34

GLASS LID  ........................................................

34

Exploded View ........................................................

34

Removal and Installation  ........................................

34

Adjustment ..............................................................

35

SUNROOF MOTOR ASSEMBLY  ......................

37

Exploded View ........................................................

37

Removal and Installation  ........................................

37

SUNROOF UNIT ASSEMBLY ...........................

39

Exploded View  ........................................................

39

Removal and Installation .........................................

40

Disassembly and Assembly  ....................................

41

SUNSHADE .......................................................

42

Exploded View  ........................................................

42

Removal and Installation .........................................

42

WIND DEFLECTOR ...........................................

44

Exploded View  ........................................................

44

Removal and Installation .........................................

44

SUNROOF SWITCH  ..........................................

45

Removal and Installation .........................................

45

Revision: November 2015

2016 JUKE

PRECAUTIONS

RF-3

< PRECAUTION >

C

D

E

F

G

H

I

J

L

M

A

B

RF

N

O

P

PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000012196950

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along

with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain

types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS

system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front

air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.

Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this

Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, it is recommended that all maintenance

and repair be performed by an authorized NISSAN/INFINITI dealer.

• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury

caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,

see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness

connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.

• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with

a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing

serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery or batteries, and wait at least 3 minutes before performing any service.

Precaution for Procedure without Cowl Top Cover

INFOID:0000000012196951

When performing the procedure after removing cowl top cover, cover

the lower end of windshield with urethane, etc to prevent damage to

windshield.

Precautions For Xenon Headlamp Service

INFOID:0000000012998036

WARNING:

Comply with the following warnings to prevent any serious accident.

• Disconnect the battery cable (negative terminal) or the power supply fuse before installing, remov-

ing, or touching the xenon headlamp (bulb included). The xenon headlamp contains high-voltage

generated parts.

• Never work with wet hands.

• Check the xenon headlamp ON-OFF status after assembling it to the vehicle. Never turn the xenon

headlamp ON in other conditions. Connect the power supply to the vehicle-side connector.

PIIB3706J

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

Content      ..     539      540      541      542     ..