Nissan Juke (2016 year). Service Repair Manual - part 492

 

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Nissan Juke (2016 year). Service Repair Manual - part 492

 

 

MA-30

< PERIODIC MAINTENANCE >

ENGINE MAINTENANCE (MR EXCEPT FOR NISMO RS MODELS)

ENGINE COOLANT : Flushing

INFOID:0000000012200203

1. Install radiator drain plug.

CAUTION:

Be sure to clean drain plug and install with new O-ring.

• If water drain plugs on cylinder block are removed, close and tighten them. Refer to 

EM-72, "Setting"

.

2. Remove air duct (suction side), air cleaner cover assembly and air cleaner body assembly. Refer to 

EM-

27, "Exploded View"

.

3. Disconnect vacuum hose break booster side, and remove vacuum tube from clamp.
4. Disconnect heater hose (1) at position (

) in the figure.

• Enhance heater as high as possible.

5. Fill radiator and reservoir tank with water and reinstall radiator cap.

• When engine coolant overflows disconnected heater hose, connect heater hose, and continue filling the

engine coolant.

6. Connect vacuum hose, and install vacuum tube. 
7. Install air duct (suction side), air cleaner cover assembly and air cleaner body assembly. Refer to 

EM-27,

"Exploded View"

.

8. Run the engine and warm it up to normal operating temperature.
9. Rev the engine two or three times under no-load.
10. Stop the engine and wait until it cools down.
11. Drain water from the system. Refer to 

MA-26, "ENGINE COOLANT : Draining and Filling"

.

12. Repeat steps 1 through 9 until clear water begins to drain from radiator.

RADIATOR CAP
RADIATOR CAP : Radiator Cap Inspection

INFOID:0000000012200204

• Visually check valve seat of the radiator cap vacuum valve for dirt and damage.

CAUTION:

Check valve seat (A) visually in vertical position. If the valve

seat is excessively extended so that lower metal plunger (B) is

not visible, replace the radiator cap.

Radiator drain plug

: Refer to 

CO-16, "Exploded View"

.

: Vehicle front

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ENGINE MAINTENANCE (MR EXCEPT FOR NISMO RS MODELS)

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• Move the vacuum valve and check for smooth opening and clos-

ing.

• Connect radiator cap tester (commercial service tool) (A) and

apply pressure to check opening pressure of the pressure regulat-

ing valve.

• Be sure to apply water or LLC to the cap seals when connecting

the radiator cap to the radiator cap tester.

• Replace radiator cap if vacuum valve is malfunctioning or if the

valve opening pressure is outside (is lower than) the limit.

FUEL LINES
FUEL LINES : Inspection

INFOID:0000000012200205

Inspect fuel lines, fuel filler cap, and fuel tank for improper attach-

ment, leakage, cracks, damage, loose connections, chafing or dete-

rioration.

If necessary, repair or replace damaged parts.

AIR CLEANER FILTER
AIR CLEANER FILTER : Removal and Installation

INFOID:0000000012200206

REMOVAL

1. Remove the inlet air duct (upper) (1).
2. Unhook the tabs (A) of both ends of the air cleaner cover.

SMA967B

Standard

: Refer to 

CO-58, "Radiator"

.

Limit

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A

: Engine

B

: Fuel line

C

: Fuel tank

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MA-32

< PERIODIC MAINTENANCE >

ENGINE MAINTENANCE (MR EXCEPT FOR NISMO RS MODELS)

3. Remove the air cleaner filter (1) and air cleaner body (2) from

the air cleaner case.

4. Remove the air cleaner filter from the air cleaner body.

INSTALLATION

Note the following, and install in the reverse order of removal.

• Fixing clips shall be fixed after inserting air cleaner body protrusion to air cleaner case notch hole.

• Make sure that whether air cleaner body has been firmly installed by shaking it.

ENGINE OIL
ENGINE OIL : Draining

INFOID:0000000012200207

WARNING:

• Be careful not to get burned, as engine oil may be hot.

• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin

contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as

soon as possible. 

1. Warm up the engine, and check for engine oil leakage from engine components. Refer to 

LU-9, "Inspec-

tion"

.

2. Stop the engine and wait for 10 minutes.
3. Loosen oil filler cap.
4. Remove drain plug and then drain engine oil.

ENGINE OIL : Refilling

INFOID:0000000012200208

1. Install drain plug with new drain plug washer. Refer to 

EM-46, "Exploded View"

.

CAUTION:

Be sure to clean drain plug and install with new drain plug washer.

2. Refill with new engine oil.

Engine oil specification and viscosity: Refer to 

MA-11, "Fluids and Lubricants"

.

CAUTION:

• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-

tions for reference only.

• Always use oil level gauge to determine the proper amount of engine oil in the engine.

3. Warm up engine and check area around drain plug and oil filter for engine oil leakage.
4. Stop engine and wait for 10 minutes.
5. Check the engine oil level. Refer to 

LU-9, "Inspection"

.

OIL FILTER
OIL FILTER : Removal and Installation

INFOID:0000000012200209

REMOVAL

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Tightening torque

: Refer to 

EM-46, "Exploded View"

.

Engine oil capacity

Refer to 

LU-19, "Periodical Maintenance Specification"

.

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ENGINE MAINTENANCE (MR EXCEPT FOR NISMO RS MODELS)

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1. Remove oil filter using an oil filter wrench [SST: KV10115801]

(A).

CAUTION:

• Never get burned when engine or engine oil is heated.

• Use a shop cloth to absorb engine oil leakage when

removing.

• Never spill engine oil on the drive belt.

• Completely wipe away any engine oil spilled on the

engine and vehicle.

INSTALLATION

1. Eliminate foreign materials on the oil filter mounting surface.
2. Apply engine oil to the full circumference of the oil seal on a new

oil filter.

3. Screw in oil filter by hand until it contacts mounting surface on

the engine, and then screw in another 2/3 of a turn (A).

NOTE:

Tightening torque is 17.7 N·m (1.8 kg-m).

OIL FILTER : Inspection

INFOID:0000000012200210

INSPECTION AFTER INSTALLATION

1. Use the oil level gauge and check that the oil level is within the standard. Refer to 

LU-28, "Inspection"

.

2. Start the engine. Check for fuel leakage.
3. Stop the engine. After stopping it, leave it for 10 minutes or more.
4. Check the engine oil level again. Fill with engine oil to adjust oil level if necessary. Refer to 

LU-28,

"Inspection"

.

SPARK PLUG
SPARK PLUG : Removal and Installation

INFOID:0000000012200211

REMOVAL

1. Remove the engine cover. Refer to 

EM-191, "Exploded View"

.

2. Remove air inlet tube 2. Refer to 

EM-194, "Removal and Installation"

.

3. Remove the ignition coil. Refer to 

EM-214, "Exploded View"

.

: Vehicle front

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MA-34

< PERIODIC MAINTENANCE >

ENGINE MAINTENANCE (MR EXCEPT FOR NISMO RS MODELS)

4. Remove spark plug with a spark plug wrench (commercial ser-

vice tool).

CAUTION:

Never drop or shock spark plug.

INSTALLATION

Install in the reverse order of removal.

SPARK PLUG : Inspection

INFOID:0000000012200212

INSPECTION AFTER REMOVAL

Use the standard type spark plug for normal condition.

CAUTION:

• Never drop or shock spark plug.

• Never use a wire brush for cleaning.

• If plug tip is covered with carbon, spark plug cleaner may be

used.

Spark plug gap adjustment is not required between replace-

ment intervals.

Measure spark plug gap. when it exceeds the limit, replace

spark plug even if it is with in the specified replacement mile-

age. Refer to 

EM-312, "Spark Plug"

.

EVAP VAPOR LINES
EVAP VAPOR LINES : Inspection

INFOID:0000000012200213

1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,

chafing and deterioration. Refer to 

EC-1252, "Inspection"

.

2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc.

Refer to 

EC-1017, "Component Inspection"

.

a

: 14 mm (0.55 in)

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Spark plug (Standard type)

: Refer to 

EM-312, "Spark Plug"

.

Cleaner air pressure : Less than 588 kPa (6 kg/cm

2

85 psi)

Cleaning time

: Less than 20 seconds

SMA773C

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CHASSIS MAINTENANCE

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CHASSIS MAINTENANCE

EXHAUST SYSTEM
EXHAUST SYSTEM : Inspection

INFOID:0000000012200214

Check exhaust pipes, muffler, and mounting for improper attach-

ment, leakage, cracks, damage or deterioration.

• If anything is found, repair or replace damaged parts.

CVT FLUID (RE0F10B)
CVT FLUID (RE0F10B) : Inspection

INFOID:0000000012200215

CHECKING CVT FLUID

The fluid level should be checked with the fluid warmed up to 50 to 80

°

C (122 to 176

°

F). The fluid level check

procedure is as follows:
1. Check for fluid leakage.
2. With the engine warmed up, drive the vehicle in an urban area.

When ambient temperature is 20

°

C (68

°

F), it takes about 10

minutes for the CVT fluid to warm up to 50 to 80

°

C (122 to

176

°

F).

3. Park the vehicle on a level surface.
4. Apply parking brake firmly.
5. With engine at idle, while depressing brake pedal, move shift

selector throughout the entire shift range.

6. Pull out the CVT fluid level gauge from the CVT fluid charging

pipe after pressing the tab on the CVT fluid level gauge to

release the lock.

7. Wipe fluid off the CVT fluid level gauge. Insert the CVT fluid

level gauge rotating 180

°

 from the originally installed position,

then securely push the CVT fluid level gauge until it meets the

top end of the CVT fluid charging pipe.

CAUTION:

When wiping away the CVT fluid level gauge, always use

lint-free paper, not a cloth rag.

SMA211A

SMA146B

SCIA1933E

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MA-36

< PERIODIC MAINTENANCE >

CHASSIS MAINTENANCE

8. Place the selector lever in “P” or “N” and check that the fluid

level is within the specified range.

CAUTION:

When reinstalling CVT fluid level gauge, insert it into the

CVT fluid charging pipe and rotate it to the original installa-

tion position until securely locked.

CVT FLUID CONDITION

Check CVT fluid condition.

• If CVT fluid is very dark or smells burned, check operation of CVT.

Flush cooling system after repair of CVT.

• If CVT fluid contains frictional material (clutches, brakes, etc.),

replace radiator and flush cooler line using cleaning solvent and

compressed air after repair of CVT. Refer to 

TM-223, "Cleaning"

.

CVT FLUID (RE0F10D)
CVT FLUID (RE0F10D) : Inspection

INFOID:0000000012200216

FLUID LEAKAGE

• Check transaxle surrounding area (oil seal and plug etc.)for fluid

leakage.

• If anything is found, repair or replace damaged parts and adjust

CVT fluid level. Refer to 

TM-441, "Adjustment"

.

GEAR OIL (RS6F94R)
GEAR OIL (RS6F94R) : Inspection

INFOID:0000000012200217

OIL LEAKAGE

Make sure that gear oil is not leaking from transaxle or around it.

OIL LEVEL

SCIA1932E

Fluid status

Conceivable cause

Required operation

Varnished (viscous 
varnish state)

CVT fluid become 
degraded due to 
high temperatures.

Replace the CVT fluid and check the 
CVT main unit and the vehicle for 
malfunctions (wire harnesses, cool-
er pipes, etc.)

Milky white or 
cloudy

Water in the fluid

Replace the CVT fluid and check for 
places where water is getting in.

Large amount of 
metal powder mixed 
in

Unusual wear of 
sliding parts within 
CVT

Replace the CVT fluid and check for 
improper operation of the CVT.

ATA0022D

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CHASSIS MAINTENANCE

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1. Remove filler plug (1) and gasket from transaxle case.
2. Check the oil level from filler plug mounting hole as shown in the

figure.

CAUTION:

Never start engine while checking oil level.

3. Set a gasket on filler plug and then install it to transaxle case.

CAUTION:

Never reuse gasket.

4. Tighten filler plug to the specified torque. Refer to 

TM-32,

"Exploded View"

.

GEAR OIL (RS6F94R) : Draining

INFOID:0000000012200218

1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and gasket, using a socket

[Commercial service tool] and then drain gear oil.

3. Set a gasket on drain plug and install it to clutch housing, using

a socket [Commercial service tool].

CAUTION:

Never reuse gasket.

4. Tighten drain plug to the specified torque. Refer to 

TM-32,

"Exploded View"

.

GEAR OIL (RS6F94R) : Refilling

INFOID:0000000012200219

1. Remove filler plug (1) and gasket from transaxle case. 
2. Fill with new gear oil until oil level reaches the specified limit at

filler plug mounting hole as shown in the figure.

3. After refilling gear oil, check the oil level. Refer to 

MA-36,

"GEAR OIL (RS6F94R) : Inspection"

.

4. Set a gasket on filler plug and then install it to transaxle case.

CAUTION:

Never reuse gasket.

5. Tighten filler plug to the specified torque. Refer to 

TM-32, "Exploded View"

.

GEAR OIL (RS6F52H)
GEAR OIL (RS6F52H) : Inspection

INFOID:0000000012200220

OIL LEAKAGE

Make sure that gear oil is not leaking from transaxle or around it.

OIL LEVEL

SCIA7623E

SCIA7622E

Oil grade and 
viscosity

: Refer to 

MA-11, "Fluids and Lubricants"

.

Oil capacity

: Refer to 

TM-67, "General Specifica-

tions"

.

SCIA7623E

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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