Nissan Juke (2016 year). Service Repair Manual - part 419

 

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Nissan Juke (2016 year). Service Repair Manual - part 419

 

 

CONDENSER

HA-37

< REMOVAL AND INSTALLATION >

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5. Remove mounting bolt (A), and then disconnect high-pressure

pipe (1).

CAUTION:

Cap or wrap the joint of the A/C piping and condenser with

suitable material such as vinyl tape to avoid the entry of air.

6. Remove mounting bolt (A), and then disconnect high-pressure

flexible hose.

CAUTION:

Cap or wrap the joint of the A/C piping and condenser with

suitable material such as vinyl tape to avoid the entry of air.

7. Remove mounting bolts, and then remove condenser from the vehicle.

CAUTION:

Be careful not to damage core surface of condenser.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Replace O-rings with new ones. Then apply compressor oil to them when installing.

• Perform lubricant adjusting procedure before installing new condenser. Refer to 

HA-22, "Lubricant

Adjusting Procedure for Compressor Replacement"

.

• Check for leakages when recharging refrigerant. Refer to 

HA-17, "Leak Test"

.

LIQUID TANK
LIQUID TANK : Removal and Installation

INFOID:0000000012197132

CAUTION:

Perform lubricant return operation before each refrigeration system disassembly. However, if a large

amount of refrigerant or lubricant is detected, never perform lubricant return operation. Refer to 

HA-

21, "Perform Lubricant Return Operation"

.

REMOVAL

1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant. Refer to 

HA-19, "Recy-

cle Refrigerant"

.

2. Remove bumper fascia. Refer to 

EXT-17, "Removal and Installation"

.

3. Remove air guide LH. Refer to 

DLK-130, "MR16DDT : Exploded View"

.

4. Clean liquid tank and its surrounding area, and then remove dust and rust from liquid tank.

CAUTION:

Be sure to clean carefully.

5. Disconnect refrigerant pressure sensor harness connector.
6. Remove mounting bolts, and then remove liquid tank from condenser.

CAUTION:

• Be careful not to damage core surface of condenser and liquid tank.

• Cap or wrap the joint of the A/C piping and liquid tank with suitable material such as vinyl tape to

avoid the entry of air.

INSTALLATION

: Vehicle front

JMIIA0975ZZ

: Vehicle front

JMIIA0949ZZ

Revision: November 2015

2016 JUKE

HA-38

< REMOVAL AND INSTALLATION >

CONDENSER

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Replace O-rings of the A/C piping with new ones. Then apply compressor oil to them when installing.

• Perform lubricant adjusting procedure before installing new liquid tank. Refer to 

HA-22, "Lubricant

Adjusting Procedure for Compressor Replacement"

.

• Check for leakages when recharging refrigerant. Refer to 

HA-17, "Leak Test"

.

REFRIGERANT PRESSURE SENSOR
REFRIGERANT PRESSURE SENSOR : Removal and Installation

INFOID:0000000012197133

CAUTION:

Perform lubricant return operation before each refrigeration system disassembly. However, if a large

amount of refrigerant or lubricant is detected, never perform lubricant return operation. Refer to 

HA-

21, "Perform Lubricant Return Operation"

.

REMOVAL

1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant. Refer to 

HA-19, "Recy-

cle Refrigerant"

.

2. Remove front bumper fascia. Refer to 

EXT-17, "Removal and Installation"

.

3. Clean refrigerant pressure sensor and its surrounding area, and then remove dust and rust from refriger-

ant pressure sensor.

CAUTION:

Be sure to clean carefully.

4. Remove liquid tank. Refer to 

HA-37, "LIQUID TANK : Removal and Installation"

.

CAUTION:

• Be careful not to damage liquid tank.

• Cap or wrap the joint of the condenser and liquid tank with suitable material such as vinyl tape to

avoid the entry of air.

5. Fix the liquid tank (1) using a vice (A).
6. Remove refrigerant pressure sensor (2) using a wrench (B).

CAUTION:

Be careful not to damage liquid tank.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Replace O-ring with new one. Then apply compressor oil to them when installing.

• Check for leakages when recharging refrigerant. Refer to 

HA-17, "Leak Test"

.

JSIIA0075ZZ

Revision: November 2015

2016 JUKE

A/C UNIT ASSEMBLY

HA-39

< REMOVAL AND INSTALLATION >

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A/C UNIT ASSEMBLY

Exploded View (Automatic Air Conditioning)

INFOID:0000000012197134

REMOVAL

DISASSEMBLY

1.

A/C unit assembly

2.

Drain hose

3.

Steering member

4.

Instrument stay

: Clip

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

JSIIA1819GB

Revision: November 2015

2016 JUKE

HA-40

< REMOVAL AND INSTALLATION >

A/C UNIT ASSEMBLY

1.

Ventilator seal

2.

Defroster seal

3.

Upper attachment case

4.

Sub defroster door

5.

Center ventilator and defroster door 6.

Side ventilator seal LH

7.

Lower attachment case

8.

Side ventilator seal RH

9.

Sub harness

10. Power transistor

11. Upper intake case

12. Intake door

13. Lower intake case

14. Blower case LH

15. Blower case RH

16. Blower motor

17. Intake seal

18. A/C unit case RH

19. In-cabin microfilter

20. Filter cover

21. Case packing

22. Intake sensor

23. Evaporator

24. Plate

25. Expansion valve grommet

26. O-ring

27. Expansion valve

28. Evaporator cover

29. Heater hose

30. Clamp

31. Heater pipe grommet

32. Heater pipe support

33. Heater core

34. A/C unit case LH

35. Aspirator duct

36. Aspirator

37. Foot door

38. Foot door rod

39. Side ventilator door

40. Air mix door guide

41. Upper air mix door

42. Lower air mix door

A.

To water outlet

JMIIA0982GB

Revision: November 2015

2016 JUKE

A/C UNIT ASSEMBLY

HA-41

< REMOVAL AND INSTALLATION >

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Exploded View (Manual Air Conditioning)

INFOID:0000000012197135

REMOVAL

DISASSEMBLY

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

1.

A/C unit assembly

2.

Drain hose

3.

Steering member

4.

Instrument stay

: Clip

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

JSIIA1819GB

Revision: November 2015

2016 JUKE

HA-42

< REMOVAL AND INSTALLATION >

A/C UNIT ASSEMBLY

1.

Ventilator seal

2.

Defroster seal

3.

Upper attachment case

4.

Center ventilator door

5.

Defroster door

6.

Side ventilator seal LH

7.

Lower attachment case

8.

Side ventilator seal RH

9.

Sub harness

10. Blower fan resistor

11. Upper Intake case

12. Intake door

13. Sub intake door

14. Lower intake case

15. Blower case LH

16. Blower case RH

17. Blower motor

18. Intake seal

19. A/C unit case RH

20. In-cabin microfilter

21. Filter cover

22. Case packing

23. Thermo control amp.

24. Evaporator

25. Plate

26. Expansion valve grommet

27. O-ring

28. Expansion valve

29. Evaporator cover

30. Heater hose

31. Clamp

32. Heater pipe grommet

33. Heater pipe support

34. Heater core

35. A/C unit case LH

36. Foot door

37. Foot door rod

38. Side ventilator door

39. Air mix door guide

40. Upper air mix door

41. Lower air mix door

A.

To water outlet

JMIIA1212GB

Revision: November 2015

2016 JUKE

A/C UNIT ASSEMBLY

HA-43

< REMOVAL AND INSTALLATION >

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A/C UNIT ASSEMBLY
A/C UNIT ASSEMBLY : Removal and Installation

INFOID:0000000012197136

CAUTION:

Perform lubricant return operation before each refrigeration system disassembly. However, if a large

amount of refrigerant or lubricant is detected, never perform lubricant return operation. Refer to 

HA-

21, "Perform Lubricant Return Operation"

.

REMOVAL

1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant. Refer to 

HA-19, "Recy-

cle Refrigerant"

.

2. Drain engine coolant from cooling system. Refer to 

CO-10, "Draining"

 (MR for NISMO RS models) or 

CO-

40, "Draining and Filling"

 (MR except for NISMO RS models).

3. Remove cowl top and cowl top extension. Refer to 

EXT-30, "Removal and Installation"

.

4. Remove mounting nut, and then move lower dash insulator

aside.

5. Remove mounting bolt (A), and then disconnect low-pressure

flexible hose (1) and high-pressure pipe (2) from expansion

valve. Refer to 

HA-46, "EXPANSION VALVE : Removal and

Installation"

.

CAUTION:

Cap or wrap the joint of the A/C piping and expansion valve

with suitable material such as vinyl tape to avoid the entry

of air.

6. Remove fixing clamps (1), and then disconnect heater hoses (2)

7. Remove instrument panel assembly. Refer to 

IP-13, "Removal and Installation"

.

8. Remove side ventilator duct LH and RH. Refer to 

VTL-11, "SIDE VENTILATOR DUCT : Removal and

Installation"

.

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Nut

: Vehicle front

JMIIA0973ZZ

: Vehicle front

JMIIA0974ZZ

: Vehicle front

JMIIA0986ZZ

Revision: November 2015

2016 JUKE

HA-44

< REMOVAL AND INSTALLATION >

A/C UNIT ASSEMBLY

9. Remove mounting bolts (A) of ground wire LH side and mounting bolt (B) of ground wire RH side.

10. Remove rear heater duct 1 LH and RH. Refer to 

VTL-11, "REAR HEATER DUCT 1 : Removal and Instal-

lation"

 (for Canada models only).

11. Disconnect drain hose from A/C unit assembly.

12. Remove mounting nuts (A), and then remove instrument stay.

13. Remove fixing screws (A), and then remove junction box (J/B).

JMIIA0989ZZ

: Vehicle front

JMIIA0987ZZ

: Vehicle front

JMIIA0988ZZ

JMIIA0886ZZ

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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