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Nissan Juke (2016 year). Service Repair Manual - part 398

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[MR16DDT ]

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY

• Pull (A) the tube and the connector to check that they are

securely connected.

8. Connect harness connector.

Inspection Hole Cover

• Before installing inspection hole cover, check that the connecting part has no fuel leakage. Refer to

FL-10,

"2WD : Inspection"

1. Install inspection hole covers with the front mark (arrow) facing front of vehicle.

AWD : Disassembly and Assembly

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DISASSEMBLY

CAUTION:

Sub fuel level sensor unit cannot be disassembled and should be replaced as a unit.

1. Disconnect harness connector (A).

2. Press (A) with a flat-blade screwdriver or an equivalent to

release lock and push out the fuel level senor unit (1).

3. To remove the fuel level sensor unit (1), side it in the direction

(

) of the arrow with the lock release.

ASSEMBLY

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2016 JUKE

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY

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1. Check for damage of fuel level sensor unit installation position on the side of fuel filter and pump assem-

bly.

2. Slide fuel level sensor unit until it aligns to installation groove, then insert it until stops.

• After inserting, apply force in reverse direction (removal direction) to ensure it cannot be pulled out.

3. Connect harness connector.

AWD : Inspection

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INSPECTION AFTER INSTALLATION

Use the following procedure to check for fuel leakage.
1. Turn ignition switch “ON” (with engine stopped), then check connections for leakage by applying fuel pres-

sure to fuel piping.

2. Start engine and let it idle and check there are no fuel leakage at the fuel system connections.

Revision: November 2015

2016 JUKE

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FUEL TANK

FUEL TANK

2WD
2WD : Exploded View

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2WD : Removal and Installation

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WARNING:

Be sure to read “General Precautions” when working on the fuel system. Refer to

FL-2, "General Pre-

cautions"

REMOVAL

• Drain fuel from fuel tank if necessary. Refer to

FL-7, "2WD : Removal and Installation"

• Perform work on level place.
1. Perform steps 2 to 7 of “REMOVAL” in “FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP

ASSEMBLY” on fuel level sensor unit, fuel filter and fuel pump assembly. Refer to

FL-7, "2WD : Removal

and Installation"

2. Remove center muffler. Refer to

EX-5, "Exploded View"

3. Remove insulator on vehicle side located above center and main mufflers.

Fuel filler cap

Grommet

Fuel filler tube

Cover

Clamp

Fuel filler hose

Clamp

EVAP canister protector

Fuel tank

10. Fuel tank mounting band (RH)

11.

Fuel tank mounting band (LH)

12. Vent tube

To EVAP canister

: N·m (kg-m, ft-lb)

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FUEL TANK

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4. Move parking brake cable (1) from the lower face of fuel tank.

Then remove clips for parking brake cable.

5. Disconnect fuel filler hose (4) at fuel tank side.

6. Disconnect EVAP hose and vent tube at the position shown in

the figure.

• Instruction for quick connector of EVAP hose and vent tube,

refer to the following:

EVAP hose

CAUTION:

• Quick connector (1) can be disconnected when the tabs

(F) are depressed completely. Never twist it more than

necessary.

• Never use any tools to disconnected quick connector.

• Keep resin tube (C) away from heat. Be especially careful

when welding near the resin tube.

• Prevent acid liquid such as battery electrolyte, etc. from

getting on resin tube.

• Never bend or twist resin tube during installation and dis-

connection.

• Never remove the remaining retainer (2) on hard tube (or

the equivalent) (A) except when resin tube or retainer is

replaced.

• When resin tube or hard tube (or the equivalent) is

replaced, also replace retainer with new one.

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: Vent tube

: Fuel tank mounting band (RH)

: EVAP hose

: Quick connector

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B : Connection (cross-section)
D : To fuel tank
E : To fuel filler tube
G : Disconnection

Retainer color

: Green

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FUEL TANK

• To keep the connecting portion clean and to avoid dam-

age and foreign materials, cover them completely with

plastic bags (A) or something similar.

• Never insert plug, preventing damage on O-ring in quick

connector.

Vent tube

• Remove quick connector in the following procedures.

- Pinch quick connector square-part (A) with your fingers, and

pull out the quick connector (1) by hand.

- If quick connector and tube on vehicle are stuck, push and pull

several times until they move, and pull out.

CAUTION:

• The tube can be removed when the tabs are completely

depressed. Never twist it more than necessary.

• Never use any tools to disconnect quick connector.

• Keep the resin tube away from heat. Be especially care-

ful when welding near the tube.

• Prevent acid liquid such as battery electrolyte, etc. from

getting on the resin tube.

• Never bend or twist resin tube during installation and disconnection.

• To keep the connecting portion clean and to avoid dam-

age and foreign materials, cover them completely with

plastic bags (A) or something similar.

• Never insert plug, preventing damage on O-ring in quick

connector.

7. Support the center part of fuel tank (1) with transmission jack

(A).

CAUTION:

Securely support the fuel tank with a piece of wood (B).

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FUEL TANK

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8. Remove canister filter (1).

9. Remove fuel tank mounting bands (RH and LH).
10. Lower transmission jack carefully to remove fuel tank while holding it by hand.

CAUTION:

Fuel tank may be in an unstable condition because of the shape of fuel tank bottom. Never rely on

jack too much. Be sure to hold tank securely.

INSTALLATION

Note the following, and install in the reverse order of removal.

Fuel Tank

1. Temporarily tighten bolts [except (4)] in numerical order as

shown in the figure.

2. Tighten bolt (4) to specified torque, pressing fuel tank in the

direction (

) shown in the figure.

3. Tighten bolts [except (4)] to specified torque in the reverse order

as shown in the figure.

Fuel Filler Hose

• Surely clamp fuel hose insert fuel filler hose to the length below.

• Be sure hose clamp is not placed on swelled area of fuel filler tube.

• Tighten the clamp band with the top mark (A) until the mark is on

the bolt head flange.

EVAP Hose and Vent Tube

1. Check connections for damage or foreign material.
2. Align the matching side connection part with the center of shaft, and insert connector straight until it clicks.

: EVAP canister

: Fuel tank mounting band (RH)

: Vehicle front

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: Under view

: Vehicle front

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Fuel filler hose

: 35 mm (1.38 in)

The other hose

: 25 mm (0.98 in)

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FUEL TANK

3. After connecting, pull out quick connector and centralized under

floor piping by hand. Check connections are secure.

2WD : Inspection

INFOID:0000000012197593

INSPECTION AFTER INSTALLATION

Use the following procedure to check for fuel leakage.
1. Turn ignition switch “ON” (with engine stopped), and check connections for leakage by applying fuel pres-

sure to fuel piping.

2. Start engine and rev it up and check there are no fuel leakage at the fuel system tube and hose connec-

tions.

AWD
AWD : Exploded View

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A : Pull

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Fuel filler cap

Grommet

Fuel filler tube

Cover

Clamp