Nissan Juke (2016 year). Service Repair Manual - part 396

SERVICE DATA AND SPECIFICATIONS (SDS)

FAX-109

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[TYPE 2]

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SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Wheel Bearing

INFOID:0000000012201568

Drive Shaft

INFOID:0000000012201569

2WD

*: For measuring position, refer to 

FAX-87, "2WD : Disassembly and Assembly"

.

AWD

*: For measuring position, refer to 

FAX-101, "AWD : Disassembly and Assembly"

.

Item

Standard

Axial end play

0.05 mm (0.002 in) or less

Item

Standard

Left side

Right side

Grease quantity

Wheel side

115 – 125 g (4.05 – 4.40 oz)

Transaxle side

132 – 142 g (4.65 – 5.00 oz)

Boots installed length

*

Wheel side

97.1 mm (3.82 in)

Transaxle side

85.0 mm (3.35 in)

Dimension of dynamic damper

*

M/T models

267 – 273 mm (10.51 – 10.75 in)

257 – 263 mm (10.12 – 10.35 in)

CVT models

267 – 273 mm (10.51 – 10.75 in)

Item

Standard

Grease quantity

Wheel side

88 – 108 g (3.10 – 3.80 oz)

Transaxle side

126 – 136 g (4.45 – 4.79 oz)

Boots installed length

*

Wheel side

95.4 mm (3.75 in)

Transaxle side

93.8 mm (3.69 in)

Dimension of dynamic damper

*

267 – 273 mm (10.51 – 10.75 in)

Revision: November 2015

2016 JUKE

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ENGINE

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SECTION 

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CONTENTS

FUEL SYSTEM

MR16DDT 

PRECAUTION ...............................................

2

PRECAUTIONS ...................................................

2

General Precautions  .................................................

2

Precautions for Removing Battery Terminal  .............

2

PREPARATION ............................................

4

PREPARATION ...................................................

4

Special Service Tool  .................................................

4

Commercial Service Tools  ........................................

4

PERIODIC MAINTENANCE ..........................

5

FUEL SYSTEM ....................................................

5

Inspection ..................................................................

5

Quick Connector  .......................................................

5

REMOVAL AND INSTALLATION ................

6

FUEL LEVEL SENSOR UNIT, FUEL FILTER 
AND FUEL PUMP ASSEMBLY  ..........................

6

2WD .............................................................................

6

2WD : Exploded View  ...............................................

6

2WD : Removal and Installation ................................

7

2WD : Disassembly and Assembly  ...........................

9

2WD : Inspection .....................................................

10

AWD ...........................................................................

10

AWD : Exploded View  .............................................

10

AWD : Removal and Installation  .............................

11

AWD : Disassembly and Assembly .........................

16

AWD : Inspection  ....................................................

17

FUEL TANK  ......................................................

18

2WD ............................................................................

18

2WD : Exploded View ..............................................

18

2WD : Removal and Installation  ..............................

18

2WD : Inspection  .....................................................

22

AWD ...........................................................................

22

AWD : Exploded View  .............................................

22

AWD : Removal and Installation ..............................

23

AWD : Inspection .....................................................

24

EVAP CANISTER ..............................................

26

2WD ............................................................................

26

2WD : Hydraulic Layout ...........................................

26

2WD : Exploded View ..............................................

27

2WD : Removal and Installation  ..............................

27

2WD : Disassembly and Assembly ..........................

28

2WD : Inspection  .....................................................

28

AWD ...........................................................................

28

AWD : Hydraulic Layout  ..........................................

28

AWD : Exploded View  .............................................

30

AWD : Removal and Installation ..............................

30

AWD : Disassembly and Assembly  .........................

31

AWD : Inspection .....................................................

31

SERVICE DATA AND SPECIFICATIONS 
(SDS) ............................................................

32

SERVICE DATA AND SPECIFICATIONS 
(SDS) .................................................................

32

Fuel Tank .................................................................

32

Revision: November 2015

2016 JUKE

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< PRECAUTION >

[MR16DDT ]

PRECAUTIONS

PRECAUTION

PRECAUTIONS

General Precautions

INFOID:0000000012197578

WARNING:

When replacing fuel line parts, be sure to observe the following.

• Put a “CAUTION: FLAMMABLE” sign in the workshop.

• Be sure to work in a well ventilated area and furnish workshop with a CO

2

 fire extinguisher. 

• Never smoke while servicing fuel system. Keep open flames and sparks away from the work area.

CAUTION:

• Use gasoline required by the regulations for octane number. Refer to 

GI-28, "Fuel"

.

• Before removing fuel line parts, perform out the following procedures:

- Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container in

safe area.

- Release fuel pressure from the fuel lines. Refer to 

EC-166, "Work Procedure"

.

- Disconnect the battery cable from the negative terminal. 

• Always replace O-ring and clamps with new ones.

• Never kink or twist tubes when they are being installed.

• Never tighten hose clamps excessively to avoid damaging hoses. 

• After installing tubes, check there is no fuel leakage at connections in the following steps.

- Apply fuel pressure to fuel lines with turning ignition switch “ON” (with engine stopped). Then check

for fuel leakage at connections.

- Start engine and rev it up and check for fuel leakage at connections.

• Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the

“MI” may come on.

Precautions for Removing Battery Terminal

INFOID:0000000013378438

When disconnecting the battery terminal, pay attention to the following.

• Always use a 12V battery as power source.

• Never disconnect battery terminal while engine is running.

• When removing the 12V battery terminal, turn OFF the ignition

switch and wait at least 30 seconds.

• For vehicles with the engine listed below, remove the battery termi-

nal after a lapse of the specified time:

NOTE:

ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal

is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.

• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait

for at least 15 minutes to remove the battery terminal.

NOTE:

• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.

• Example of high-load driving

- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.

- Driving for 30 minutes or more on a steep slope.

• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON

the ignition switch.

NOTE:

If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-

nected, then DTC may be detected.

D4D engine

: 20 minutes

YS23DDT

: 4 minutes

HRA2DDT

: 12 minutes

YS23DDTT

: 4 minutes

K9K engine

: 4 minutes

ZD30DDTi

: 60 seconds

M9R engine

: 4 minutes

ZD30DDTT

: 60 seconds

R9M engine

: 4 minutes

V9X engine

: 4 minutes

YD25DDTi

: 2 minutes

SEF289H

Revision: November 2015

2016 JUKE

PRECAUTIONS

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< PRECAUTION >

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• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.

NOTE:

The removal of 12V battery may cause a DTC detection error.

Revision: November 2015

2016 JUKE

FL-4

< PREPARATION >

[MR16DDT ]

PREPARATION

PREPARATION

PREPARATION

Special Service Tool

INFOID:0000000012197579

The actual shape of the TechMate tools may differ from those of the special setvice tools illustrated here.

Commercial Service Tools

INFOID:0000000012197580

Tool number
(TechMate No.)
Tool name

Description

KV101207S0
( — )
Unified fuel lock ring wrench

Removing and installing fuel tank lock ring

KV991J0090
(J-46214)
Fuel tank lock ring wrench

JPBIA6384ZZ

LBIA0353E

Tool name

Description

Power tool

Loosening bolts and nuts

PBIC0190E

Revision: November 2015

2016 JUKE

FUEL SYSTEM

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< PERIODIC MAINTENANCE >

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PERIODIC MAINTENANCE

FUEL SYSTEM

Inspection

INFOID:0000000012197581

Inspect fuel lines, fuel filler cap, and fuel tank for improper attach-

ment, leakage, cracks, damage, loose connections, chafing or dete-

rioration.

If necessary, repair or replace damaged parts.

Quick Connector

INFOID:0000000012197582

CAUTION:

• After connecting fuel tube quick connectors, check quick connectors are secure.

• Ensure that connector and resin tube never contact any adjacent parts.

A

: Engine

B

: Fuel line

C

: Fuel tank

JPBIA0129ZZ

Revision: November 2015

2016 JUKE

FL-6

< REMOVAL AND INSTALLATION >

[MR16DDT ]

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY

REMOVAL AND INSTALLATION

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY

2WD
2WD : Exploded View

INFOID:0000000012197583

REMOVAL

DISASSEMBLY

1.

Rock ring

2.

Fuel level sensor unit, fuel filter and 
fuel pump assembly

3.

O-ring

4.

Fuel tank
Vehicle front

 : Always replace after every disassembly.

JPBIA4872ZZ

1.

Fuel filter and fuel pump assembly

2.

Fuel level sensor unit

JPBIA4226ZZ

Revision: November 2015

2016 JUKE

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY

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< REMOVAL AND INSTALLATION >

[MR16DDT ]

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2WD : Removal and Installation

INFOID:0000000012197584

WARNING:

Read “General Precautions” when working on the fuel system. Refer to 

FL-2, "General Precautions"

.

REMOVAL

1. Release the fuel pressure from the fuel lines. Refer to 

EC-166, "Work Procedure"

.

2. Check fuel level on a level ground. If the fuel level is 7/8 of the fuel tank (full or nearly full), draw appropri-

ate amount of fuel from the fuel tank.

• In the event of malfunction in fuel pump, insert a hose measuring 25 mm (0.98 in) in diameter into the

filler opening to draw approximately 25 liters fuel.

3. Open fuel filler lid.
4. Open filler cap and release the pressure inside fuel tank.
5. Remove rear seat. Refer to 

SE-29, "Exploded View"

.

6. Remove inspection hole cover.
7. Disconnect harness connector (1) and quick connector (2).

• Remove quick connector in the following procedures.

- Pinch quick connector square-part (A) with your fingers, and

pull out the quick connector (1) by hand.

- If quick connector and tube on sender unit are stuck, push and

pull several times until they move, and pull out.

CAUTION:

• Quick connector can be removed when the tabs are com-

pletely depressed. Never twist it more than necessary.

• Never use any tools to disconnected quick connector.

• Keep resin tube away from heat. Be especially careful

when welding near the resin tube.

• Prevent acid liquid such as battery electrolyte, etc. from

getting on resin tube.

• Never bend or twist resin tube during installation and disconnection. 

• To keep the connecting portion clean and to avoid dam-

age and foreign materials, cover them completely with

plastic bags (A) or something similar.      

• Never insert plug, preventing damage on O-ring in quick

connector.

Guideline

Draw approximately 25 liters (6-5/8 US gal, 5-1/4 Imp gal) from a full-tank 
condition.

3

: Fuel feed hose

4

: Fuel level sensor unit, fuel filter and fuel pump assembly

: Vehicle front

JPBIA4461ZZ

JPBIA4462ZZ

JPBIA2889ZZ

Revision: November 2015

2016 JUKE