Nissan Juke (2016 year). Service Repair Manual - part 387

 

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Nissan Juke (2016 year). Service Repair Manual - part 387

 

 

FRONT DRIVE SHAFT

FAX-37

< REMOVAL AND INSTALLATION >

[TYPE 1]

C

E

F

G

H

I

J

K

L

M

A

B

FAX

N

O

P

• Secure boot band so that dimension (M) meets the speci-

fication as shown in the figure.

12. Check that displacement does not occur when boot is rotated with the joint sub-assembly and shaft fixed.

CAUTION:

• Reinstall them using boot bands when boot installation positions become incorrect.

• Never reuse boot band.

Transaxle Side (Left Drive Shaft)

1. Clean the old grease on housing with paper waste.
2. Install dust shield to housing assembly.

CAUTION:

Never reuse dust shield.

3. Install circular clip to housing assembly.

CAUTION:

Never reuse circular clip.

4. Install dynamic damper, follow the procedure described below. 
a. Install dynamic damper to shaft.

b. Secure dynamic damper with bands in the following specified

position (A) when installing.

CAUTION:

Never reuse boot bands.

c. Install boot bands securely as showin in the figure.

5. Install boot and boot bands to housing assembly.

CAUTION:

Dimension (M)

: 1.0 – 4.0 mm (0.039 – 0.157 in)

DSF0047D

A : 

Refer 

to 

FAX-57, "Drive Shaft"

.

JPDIF0178ZZ

PDIA1188J

Revision: November 2015

2016 JUKE

FAX-38

< REMOVAL AND INSTALLATION >

[TYPE 1]

FRONT DRIVE SHAFT

• Wrap serration on housing assembly with tape (A) to pro-

tect the boot from damage.

• Never reuse boot and boot band.

6. Remove the tape wrapped around the serration on shaft.
7. To install the spider assembly (1), align it with the matching

marks (A) on the shaft (2) put during the removal, and direct the

serration mounting surface (B) to the shaft.

8. Secure spider assembly onto shaft with snap ring (1).

CAUTION:

Never reuse snap ring.

9. Apply the appropriate amount of grease to spider assembly and sliding surface.
10. Align matching marks put during the removal of housing assembly.
11. Install stopper ring.

CAUTION:

Never reuse stopper ring.

12. Apply NISSAN genuine grease (refer to parts catalog) to housing assembly.

13. Install the boot securely into grooves (indicated by “*” marks)

shown in the figure.

CAUTION:

If grease adheres to the boot mounting surface (indicated

by “*” marks) on the shaft or housing assembly, boot may

be removed. Remove all grease from the boot mounting

surface.

JPDIF0009ZZ

JPDIF0017ZZ

JPDIF0014ZZ

Grease amount

: Refer to 

FAX-57, "Drive Shaft"

.

JSDIA2063ZZ

Revision: November 2015

2016 JUKE

FRONT DRIVE SHAFT

FAX-39

< REMOVAL AND INSTALLATION >

[TYPE 1]

C

E

F

G

H

I

J

K

L

M

A

B

FAX

N

O

P

14. To prevent the deformation of the boot, adjust the boot installation length to the value shown below (L) by

inserting the suitable tool into the inside of boot from the large diameter side of boot and discharging

inside air.

CAUTION:

• If the boot installation length exceeds the standard, it may cause breakage of the boot.

• Be careful not to touch the inside of the boot with the tip of tool.

15. Fix large diameter side and small diameter side of boot with boot band.
a. Set boot band to the drive shaft boot groove and temporarily fix

pawl (A) of boot band to (B) of boot band.

b. Tighten boot band protrusions (B) with boot band crimping tool

(A) [SST:KV40107310 ( — )] in the direction shown by

arrows.

CAUTION:

Securely install boot band (A) to boot band pawl (B).

16. Check that displacement does not occur when boot is rotated with the housing assembly fixed.

CAUTION:

• If displacement occurs, reinstall band.

• Never reuse boot band.

Transaxle Side (Right Drive Shaft)

1. Clean the old grease on housing with paper waste.
2. Install dynamic damper, follow the procedure described below. 
a. Install dynamic damper to shaft.

L

:  Refer  to 

FAX-57, "Drive Shaft"

.

JSDIA6965ZZ

JSDIA6966ZZ

JSDIA6968ZZ

Revision: November 2015

2016 JUKE

FAX-40

< REMOVAL AND INSTALLATION >

[TYPE 1]

FRONT DRIVE SHAFT

b. Secure dynamic damper with bands in the following specified

position (A) when installing.

CAUTION:

Never reuse bands.

c.

Install boot bands securely as showin in the figure.

3. Install support bearing, follow the procedure described below.
a. Install dust shield to housing.

CAUTION:

Never reuse dust shield.

b. Press support bearing (1) onto housing to using the suitable tool

(A).

CAUTION:

Never reuse support bearing.

c.

Install snap ring (1).

CAUTION:

Never reuse snap ring.

: Refer to 

FAX-57, "Drive Shaft"

.

JPDIF0178ZZ

PDIA1188J

JPDIF0056ZZ

JPDIF0106ZZ

Revision: November 2015

2016 JUKE

FRONT DRIVE SHAFT

FAX-41

< REMOVAL AND INSTALLATION >

[TYPE 1]

C

E

F

G

H

I

J

K

L

M

A

B

FAX

N

O

P

d. Install dust shields.

CAUTION:

Never reuse dust shields.

4. Install boot and boot bands to housing assembly.

CAUTION:

• Wrap serration on housing assembly with tape (A) to pro-

tect the boot from damage.

• Never reuse boot and boot band.

5. Remove the tape wrapped around the serration on shaft.
6. To install the spider assembly (1), align it with the matching

marks (A) on the shaft (2) put during the removal, and direct the

serration mounting surface (B) to the shaft.

7. Secure spider assembly onto shaft with snap ring (1).

CAUTION:

Never reuse snap ring.

8. Apply the appropriate amount of grease to spider assembly and sliding surface.
9. Align matching marks put during the removal of housing assembly.
10. Install stopper ring.

CAUTION:

Never reuse stopper ring.

11. Apply NISSAN genuine grease (refer to parts catalog) to housing assembly.

JPDIF0127ZZ

JPDIF0009ZZ

JPDIF0017ZZ

JPDIF0014ZZ

Revision: November 2015

2016 JUKE

FAX-42

< REMOVAL AND INSTALLATION >

[TYPE 1]

FRONT DRIVE SHAFT

12. Install the boot securely into grooves (indicated by “*” marks) shown in the figure.
a. For NISMO RS models.

CAUTION:

If grease adheres to the boot mounting surface (indicated

by “*” marks) on the shaft or housing assembly, boot may

be removed. Remove all grease from the boot mounting

surface.

b. Except for NISMO RS models.

CAUTION:

If grease adheres to the boot mounting surface (indicated

by “*” marks) on the shaft or housing assembly, boot may

be removed. Remove all grease from the boot mounting

surface.

13. To prevent the deformation of the boot, adjust the boot installation length to the value shown below (L) by

inserting the suitable tool into the inside of boot from the large diameter side of boot and discharging

inside air.

CAUTION:

• If the boot installation length exceeds the standard, it may cause breakage of the boot.

• Be careful not to touch the inside of the boot with the tip of tool.

14. Fix large diameter side and small diameter side of boot with boot band.
a. Set boot band to the drive shaft boot groove and temporarily fix

pawl (A) of boot band to (B) of boot band.

Grease amount

: Refer to 

FAX-57, "Drive Shaft"

.

JPDIF0224ZZ

JSDIA2063ZZ

L

: Refer to 

FAX-57, "Drive Shaft"

.

JSDIA6965ZZ

Revision: November 2015

2016 JUKE

FRONT DRIVE SHAFT

FAX-43

< REMOVAL AND INSTALLATION >

[TYPE 1]

C

E

F

G

H

I

J

K

L

M

A

B

FAX

N

O

P

b. Tighten boot band protrusions (B) with boot band crimping tool

(A) [SST:KV40107310 ( — )] in the direction shown by

arrows.

CAUTION:

Securely install boot band (A) to boot band pawl (B).

15. Check that displacement does not occur when boot is rotated with the housing assembly fixed.

CAUTION:

• If displacement occurs, reinstall band.

• Never reuse boot band.

2WD : Inspection

INFOID:0000000012201536

INSPECTION AFTER INSTALLATION

1. Check wheel sensor harness for proper connection. Refer to 

BRC-147, "FRONT WHEEL SENSOR :

Exploded View"

.

2. Check the wheel alignment. Refer to 

FSU-7, "Inspection"

.

3. Adjust neutral position of steering angle sensor. Refer to 

BRC-63, "Work Procedure"

.

AWD
AWD : Exploded View

INFOID:0000000012201537

LEFT SIDE

JSDIA6966ZZ

JSDIA6968ZZ

Revision: November 2015

2016 JUKE

FAX-44

< REMOVAL AND INSTALLATION >

[TYPE 1]

FRONT DRIVE SHAFT

RIGHT SIDE

1.

Circular clip

2.

Dust shield

3.

Housing assembly

4.

Boot band

5.

Boot

6.

Damper band

7.

Dynamic damper

8.

Circular clip

9.

Joint sub-assembly

: Wheel side

: Fill NISSAN Genuine grease or equivalent.

: Always replace after every disassembly.

JSDIA2093ZZ

1.

Joint sub-assembly

2.

Circular clip

3.

Boot band

4.

Boot

5.

Damper band

6.

Dynamic damper

7.

Housing assembly

: Wheel side

: Fill NISSAN Genuine grease or equivalent.

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

JSDIA2095GB

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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