Nissan Juke (2016 year). Service Repair Manual

Nissan Juke (2016 year). Service Repair Manual - part 347

EX-10

< REMOVAL AND INSTALLATION >

[MR16DDT ]

EXHAUST SYSTEM

AWD (NISMO RS models)

Removal and Installation

INFOID:0000000012197615

REMOVAL

• Disconnect each joint and mounting.

• Remove heated oxygen sensor 2 with following procedure (2WD models):

- Using heated oxygen sensor wrench [SST: KV10114400 (J-

38365)] (A), removal heated oxygen sensor 2 (1).

CAUTION:

• Never damage heated oxygen sensor 2.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Always replace seal bearings with new ones when reassembling.

JSBIA5992GB

Center tube

Mounting rubber

Spring

Seal bearing

Stud bolt

Exhaust front tube

Seal bearing

Ring gasket

Main muffler

To catalyst convertor

: N·m (kg-m, ft-lb)

: Always replace after every disassembly.

PBIC4498J

Revision: November 2015

2016 JUKE

EXHAUST SYSTEM

EX-11

< REMOVAL AND INSTALLATION >

[MR16DDT ]

• Discard any heated oxygen sensor 2 which has been dropped onto a hard surface such as a con-

crete floor. Use a new one.

• Before installing a new heated oxygen sensor 2, clean exhaust system threads using the heated oxy-

gen sensor thread cleaner [commercial service tool: J-43897-18 or J-43897-12] and apply anti-seize

lubricant (commercial service tool).

• Never over torque heated oxygen sensor 2. Doing so may cause damage to the heated oxygen sen-

sor 2, resulting in the “MIL” coming on.

• Prevent rust preventives from adhering to the sensor body.

• If heat insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the heat

insulator, remove them.

• When installing heat insulator avoid large gaps or interference between heat insulator and each

exhaust pipe.

• Remove deposits from the sealing surface of each connection. Connect them securely to avoid gas

leakage.

• When installing each mounting rubber, use silicon oil to avoid twisting.

• Temporarily tighten mounting nuts and bolts. Check each part for unusual interference and mount-

ing rubber interference, and then tighten them to the specified torque.

• When installing each mounting rubber, avoid twisting or unusual extension in up/down, front/rear

and right/left directions.

• Install seal bearing according to the following instructions.

CAUTION:

The structure of seal bearing depends on the mounting por-

tion. When installing seal bearings, be careful not to install

wrong one.

Exhaust Manifold to Exhaust Front Tube

1. Place a piece of wood (A) on seal bearing (2) and securely

insert the seal bearing on the exhaust manifold (1) side, using a

plastic hammer (B).

CAUTION:

• Never damage the seal bearing surface during insertion.

• If seal bearing is inserted by hammering directly without

using a piece of wood, the seal bearing is deformed and

exhaust gas leaks. To insert seal bearing, always use a

piece of wood and insert straight.

: Exhaust manifold side

: Mesh

: Exhaust front tube side

: Pawl (projection)

JPBIA6287ZZ

JPBIA6288ZZ

Revision: November 2015

2016 JUKE

EX-12

< REMOVAL AND INSTALLATION >

[MR16DDT ]

EXHAUST SYSTEM

2. Check that seal bearing (1) is in absolute contact (C) with the

flange (A). If there is clearance (B), insert seal bearing straight

by hand to bring the seal bearing into absolute contact with the

flange.

CAUTION:

• Never use a tool for insertion.

• Never insert seal bearing by tightening exhaust front

tube.

3. With spring (3), tighten nut (4).

CAUTION:

• Fasten stud bolts to the flange of exhaust manifold side to

the specified torque before fastening mounting nuts.

• Ensure springs are seated correctly on the flange and not

sitting on (A).

• Be careful that stud bolt does not interfere with mounting hole of exhaust front tube (

4. After installing, check that stud bolt does not interfere with mounting hole of exhaust front tube.

Exhaust Front Tube to Main Muffler

1. Securely insert seal bearing (2) into exhaust front tube (1) side

in the direction as shown in the figure.

CAUTION:

Be careful not to damage seal bearing surface when install-

ing.

2. With spring, tighten bolt.

CAUTION:

• Ensure springs are seated correctly on the flange and not sitting on (A).
• Be careful that bolt does not interfere with mounting hole of main muffler (

3. After installing, check that bolt does not interfere with mounting hole of main muffler.

Inspection

INFOID:0000000012197616

INSPECTION AFTER INSTALLATION

• Check clearance between tail tube and rear bumper is even.

• With engine running, check exhaust tube joints for gas leakage and unusual noises.

• Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue

stress. Improper installation could result in excessive noise and vibration.

JPBIA6289ZZ

: Exhaust manifold

: Seal bearing

: Stud bolt

: Exhaust front tube

JPBIA2372ZZ

: Spring

: Bolt

: Main muffler

JPBIA2174ZZ

Revision: November 2015

2016 JUKE

EXL-3

EXL

DAYTIME RUNNING LIGHT ............................

101

Exploded View ......................................................

101

Removal and Installation .......................................

101

Replacement .........................................................

101

FRONT FOG LAMP ..........................................

102

Exploded View ......................................................

102

Removal and Installation .......................................

102

Replacement .........................................................

103

SIDE TURN SIGNAL LAMP .............................

104

Exploded View ......................................................

104

Removal and Installation .......................................

104

Replacement .........................................................

104

OPTICAL SENSOR ..........................................

105

Exploded View ......................................................

105

Removal and Installation .......................................

105

LIGHTING & TURN SIGNAL SWITCH ............

106

Removal and Installation .......................................

106

HAZARD SWITCH ............................................

107

Exploded View ......................................................

107

Removal and Installation .......................................

107

REAR COMBINATION LAMP ..........................

108

Exploded View ......................................................

108

Removal and Installation .......................................

109

Replacement .........................................................

109

HIGH-MOUNTED STOP LAMP ........................

111

Exploded View ......................................................

111

Removal and Installation .......................................

111

LICENSE PLATE LAMP ..................................

113

Exploded View ......................................................

113

Removal and Installation .......................................

113

Replacement .........................................................

113

REAR FOG LAMP ............................................

115

Exploded View ......................................................

115

Removal and Installation .......................................

115

REAR REFLEX REFLECTOR ..........................

116

Exploded View ......................................................

116

Removal and Installation .......................................

116

SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................

118

SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................

118

Bulb Specifications ................................................

118

HALOGEN TYPE

PRECAUTION ............................................

119

PRECAUTIONS ................................................

119

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

119

Precaution for Procedure without Cowl Top Cover ..

119

Precautions for Removing Battery Terminal ..........

119

SYSTEM DESCRIPTION ...........................

121

COMPONENT PARTS ....................................

121

Component Parts Location ....................................

121

Component Description ........................................

122

SYSTEM ..........................................................

123

HEADLAMP SYSTEM .............................................

123

HEADLAMP SYSTEM : System Diagram .............

123

HEADLAMP SYSTEM : System Description .........

123

HEADLAMP SYSTEM : Fail-Safe ..........................

124

AUTO LIGHT SYSTEM ............................................

124

AUTO LIGHT SYSTEM : System Diagram ............

124

AUTO LIGHT SYSTEM : System Description .......

124

DAYTIME RUNNING LIGHT SYSTEM ....................

125

DAYTIME RUNNING LIGHT SYSTEM : System
Diagram .................................................................

126

DAYTIME RUNNING LIGHT SYSTEM : System
Description .............................................................

126

TURN SIGNAL AND HAZARD WARNING LAMP
SYSTEM ...................................................................

127

TURN SIGNAL AND HAZARD WARNING LAMP
SYSTEM : System Diagram ..................................

127

TURN SIGNAL AND HAZARD WARNING LAMP
SYSTEM : System Description ..............................

127

PARKING, LICENSE PLATE, SIDE MARKER AND
TAIL LAMP SYSTEM ...............................................

128

PARKING, LICENSE PLATE, SIDE MARKER
AND TAIL LAMP SYSTEM : System Diagram ......

128

PARKING, LICENSE PLATE, SIDE MARKER
AND TAIL LAMP SYSTEM : System Description ..

128

PARKING, LICENSE PLATE, SIDE MARKER
AND TAIL LAMP SYSTEM : Fail-Safe ..................

128

FRONT FOG LAMP SYSTEM .................................

129

FRONT FOG LAMP SYSTEM : System Diagram ..

129

FRONT FOG LAMP SYSTEM : System Descrip-
tion .........................................................................

129

FRONT FOG LAMP SYSTEM : Fail-Safe .............

129

EXTERIOR LAMP BATTERY SAVER SYSTEM .....

129

EXTERIOR LAMP BATTERY SAVER SYSTEM :
System Diagram ....................................................

130

EXTERIOR LAMP BATTERY SAVER SYSTEM :
System Description ................................................

130

DIAGNOSIS SYSTEM (BCM) .........................

131

COMMON ITEM .......................................................

131

COMMON ITEM : CONSULT Function (BCM -
COMMON ITEM) ...................................................

131

HEADLAMP .............................................................

132

HEADLAMP : CONSULT Function (BCM - HEAD
LAMP) (HALOGEN TYPE) ....................................

132

Revision: November 2015

2016 JUKE