Nissan Juke (2016 year). Service Repair Manual - part 345

 

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Nissan Juke (2016 year). Service Repair Manual - part 345

 

 

EM-316

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[MR EXCEPT FOR NISMO RS MODELS]

SERVICE DATA AND SPECIFICATIONS (SDS)

VALVE SEAT

Unit: mm (in)

*

1

: Diameter made by intersection point of conic angles “

α

1” and “

α

2”

*

2

: Diameter made by intersection point of conic angles “

α

2” and “

α

3”

*

3

: Machining data

VALVE SPRING

Valve guide

Outer diameter

9.523 - 9.534 (0.3749 - 0.3754)

9.723 - 9.734 (0.3828 - 0.3832)

Inner diameter (Finished size)

5.500 - 5.518 (0.2165 - 0.2172)

Cylinder head valve guide hole diameter

9.475 - 9.496 (0.3730 - 0.3739)

9.675 - 9.696 (0.3809 - 0.3817)

Interference fit of valve guide

0.027 - 0.059 (0.0011 - 0.0023)

Items

Standard

Limit

Valve guide clearance

Intake

0.020 - 0.053 (0.0008 - 0.0021)

0.1 (0.004)

Exhaust

0.030 - 0.063 (0.0012 - 0.0025)

Projection length “H”

13.35 - 13.65 (0.5256 - 0.5374)

Items

Standard

Oversize (service) [0.5 (0.020)] 

Cylinder head seat recess diameter “D”

Intake

31.900 - 31.927 (1.2559 - 1.2570)

35.200 - 35.227 (1.3858 - 1.3869)

Exhaust

26.300 - 26.327 (1.0354 - 1.0365)

29.200 - 29.227 (1.1496 - 1.1507)

Valve seat outer diameter “d”

Intake

31.997 - 32.013 (1.2597 - 1.2604)

32.497 - 32.513 (1.2794 - 1.2800)

Exhaust

26.408 - 26.424 (1.0397 - 1.0403)

Valve seat interference fit

0.07 - 0.113 (0.0028 - 0.0044)

Diameter “d1”*

1

Intake

29.2 (1.150)

Exhaust

23.3 (0.917)

Diameter “d2”*

2

Intake

30.5 - 31.0 (1.201 - 1.220)

Exhaust

24.9 - 25.4 (0.980 - 1.0)

Angle “

α

1”

Intake

70

°

Exhaust

45

°

Angle “

α

2”

88

°

45

′

 - 90

°

15

′

Angle “

α

3”

120

°

Contacting width “W”*

3

Intake

1.0 - 1.4 (0.039 - 0.055)

Exhaust

1.2 - 1.6 (0.047 - 0.063)

Height “h”

Intake

5.9 - 6.0 (0.232 - 0.236)

5.09 - 5.10 (0.2004 - 0.2008)

Exhaust

Depth “H”

Intake

6.01 (0.2366)

Exhaust

6.07 (0.2390)

PBIC2745E

Revision: November 2015

2016 JUKE

SERVICE DATA AND SPECIFICATIONS (SDS)

EM-317

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[MR EXCEPT FOR NISMO RS MODELS]

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Cylinder Block

INFOID:0000000012197455

CYLINDER BLOCK

Unit: mm (in)

Standard

Intake

Exhaust

Free height

49.4 - 49.6 mm (1.945 - 1.953 in)

54.5 - 54.7 mm (2.146 - 2.154 in)

Installation height

37.46 mm (1.4748 in)

37.46 mm (1.4748 in)

Installation load

153

−

173N (15.6

−

17.6 kg, 34.3 - 38.9 lb)

259

−

287N (26.4

−

29.3 kg, 58.2 -  64.5 lb)

Height during valve open

27.86 mm (1.0968 in)

29.03 mm (1.1429 in)

Load when valve open

346

−

390N (35.3

−

39.8 kg, 77.8 - 87.7 lb)

452

−

500N (46.1

−

51.0 kg, 101.6 - 112.4 lb)

Identification color

White

Yellowish green

Valve spring squareness

Limit

1.0 (0.039)

Cylinder block top surface distortion

Limit

0.1 (0.004)

Cylinder bore inner diameter

Standard

Grade No. 1

79.700 - 79.710 (3.1378 - 3.1382)

Grade No. 2

79.710 - 79.720 (3.1382 - 3.1386)

Out-of-round

Limit

0.015 (0.0006)

Taper

0.010 (0.0004)

PBIC4017E

Revision: November 2015

2016 JUKE

EM-318

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[MR EXCEPT FOR NISMO RS MODELS]

SERVICE DATA AND SPECIFICATIONS (SDS)

AVAILABLE PISTON

Unit: mm (in)

PISTON RING

Unit: mm (in)

Main bearing housing inner diameter grade

Grade No. A

55.997 - 55.998 (2.2046 - 2.2046)

Grade No. B

55.998 - 55.999 (2.2046 - 2.2047)

Grade No. C

55.999 - 56.000 (2.2047 - 2.2047)

Grade No. D

56.000 - 56.001 (2.2047 - 2.2048)

Grade No. E

56.001 - 56.002 (2.2048 - 2.2048)

Grade No. F

56.002 - 56.003 (2.2048 - 2.2048)

Grade No. G

56.003 - 56.004 (2.2048 - 2.2049)

Grade No. H

56.004 - 56.005 (2.2049 - 2.2049)

Grade No. J

56.005 - 56.006 (2.2049 - 2.2050)

Grade No. K

56.006 - 56.007 (2.2050 - 2.2050)

Grade No. L

56.007 - 56.008 (2.2050 - 2.2050)

Grade No. M

56.008 - 56.009 (2.2050 - 2.2051)

Grade No. N

56.009 - 56.010 (2.2051 - 2.2051)

Grade No. P

56.010 - 56.011 (2.2051 - 2.2052)

Grade No. R

56.011 - 56.012 (2.2052 - 2.2052)

Grade No. S

56.012 - 56.013 (2.2052 - 2.2052)

Grade No. T

56.013 - 56.014 (2.2052 - 2.2053)

Grade No. U

56.014 - 56.015 (2.2053 - 2.2053)

Grade No. V

56.015 - 56.016 (2.2053 - 2.2053)

Grade No. W

56.016 - 56.017 (2.2053 - 2.2054)

Piston skirt diameter “A”

Standard

Grade No. 1

79.670 - 79.680 (3.1366 - 3.1370)

Grade No. 2

79.680 - 79.690 (3.1370 - 3.1374)

Measure point “H”

43.4 (1.7087)

Piston pin hole diameter

21.995 - 21.999 (0.8659 - 0.8661)

Piston to cylinder bore clearance

Standard

0.020 - 0.040 (0.0008 - 0.0016)

Limit

0.08 (0.0032)

PBIC0188E

Items

Standard

Limit

Piston ring side clearance

Top

0.04 - 0.08 (0.0016 - 0.0031)

0.11 (0.0043)

2nd

0.03 - 0.07 (0.0012 - 0.0028)

0.10 (0.0039)

Oil ring

0.055 - 0.155 (0.0022 - 0.0061)

—

Revision: November 2015

2016 JUKE

SERVICE DATA AND SPECIFICATIONS (SDS)

EM-319

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[MR EXCEPT FOR NISMO RS MODELS]

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PISTON PIN

Unit: mm (in)

CONNECTING ROD

Unit: mm (in)

*: After installing in connecting rod

CRANKSHAFT

Unit: mm (in)

Piston ring end gap

Top

0.21 - 0.26 (0.0083 - 0.0102)

0.45 (0.0177)

2nd

0.29 - 0.39 (0.0114 - 0.0154)

0.55 (0.0217)

Oil (rail ring)

0.17 - 0.47(0.0067 - 0.0185)

0.78 (0.0307)

Items

Standard

Limit

Piston pin outer diameter

21.989 - 21.993 (0.8657 - 0.8659)

—

Piston to piston pin oil clearance

0.002 - 0.010 (0.0001 - 0.0004)

—

Center distance

138.97 - 139.07 (5.47 - 5.48)

Bend [per 100 (3.94)]

Limit

0.15 (0.0059)

Torsion [per 100 (3.94)]

Limit

0.30 (0.0118)

Connecting rod bushing inner diameter*

Standard

22.000 - 22.012 (0.8661 - 0.8666)

Connecting rod bushing oil clearance

Standard

0.005 - 0.023 (0.0002 - 0.0009)

Limit

0.03 (0.0012)

Connecting rod side clearance

Standard

0.20 - 0.35 (0.0079 - 0.0138)

Limit

0.4 (0.016)

Connecting rod big end diameter grade

Grade No. A

47.000 - 47.001 (1.8504 - 1.8504)

Grade No. B

47.001 - 47.002 (1.8504 - 1.8505)

Grade No. C

47.002 - 47.003 (1.8505 - 1.8505)

Grade No. D

47.003 - 47.004 (1.8505 - 1.8505)

Grade No. E

47.004 - 47.005 (1.8505 - 1.8506)

Grade No. F

47.005 - 47.006 (1.8506 - 1.8506)

Grade No. G

47.006 - 47.007 (1.8506 - 1.8507)

Grade No. H

47.007 - 47.008 (1.8507 - 1.8507)

Grade No. J

47.008 - 47.009 (1.8507 - 1.8507)

Grade No. K

47.009 - 47.010 (1.8507 - 1.8508)

Grade No. L

47.010 - 47.011 (1.8508 - 1.8508)

Grade No. M

47.011 - 47.012 (1.8508 - 1.8509)

Grade No. N

47.012 - 47.013 (1.8509 - 1.8509)

Center distance “r”

40.41 - 40.49 (1.5909 - 1.5941)

SEM645

PBIC3459J

Revision: November 2015

2016 JUKE

EM-320

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[MR EXCEPT FOR NISMO RS MODELS]

SERVICE DATA AND SPECIFICATIONS (SDS)

*: Total indicator reading

Out-of-round

Limit

0.0035 (0.0001)

Taper

Limit

Runout [TIR*]

Standard

0.05 (0.0020)

Limit

0.10 (0.0039)

Crankshaft end play

Standard

0.10 - 0.26 (0.0039 - 0.0102)

Limit

0.30 (0.0118)

Crankshaft pin journal diameter “Dp” grade.

Grade No. A

43.970 - 43.971 (1.7311 - 1.7311)

Grade No. B

43.969 - 43.970 (1.7311 - 1.7311)

Grade No. C

43.968 - 43.969 (1.7310 - 1.7311)

Grade No. D

43.967 - 43.968 (1.7310 - 1.7310)

Grade No. E

43.966 - 43.967 (1.7309 - 1.7310)

Grade No. F

43.965 - 43.966 (1.7309 - 1.7309)

Grade No. G

43.964 - 43.965 (1.7309 - 1.7309)

Grade No. H

43.963 - 43.964 (1.7308 - 1.7309)

Grade No. J

43.962 - 43.963 (1.7308 - 1.7308)

Grade No. K

43.961 - 43.962 (1.7307 - 1.7308)

Grade No. L

43.960 - 43.961 (1.7307 - 1.7307)

Grade No. M

43.959 - 43.960 (1.7307 - 1.7307)

Grade No. N

43.958 - 43.959 (1.7306 - 1.7307)

Grade No. P

43.957 - 43.958 (1.7306 - 1.7306)

Grade No. R

43.956 - 43.957 (1.7305 - 1.7306)

Grade No. S

43.955 - 43.956 (1.7305 - 1.7305)

Grade No. T

43.954 - 43.955 (1.7305 - 1.7305)

Grade No. U

43.953 - 43.954 (1.7304 - 1.7305)

Crankshaft main journal diameter “Dm” grade.

Grade No. A

51.978 - 51.979 (2.0464 - 2.0464)

Grade No. B

51.977 - 51.978 (2.0463 - 2.0464)

Grade No. C

51.976 - 51.977 (2.0463 - 2.0463)

Grade No. D

51.975 - 51.976 (2.0463 - 2.0463)

Grade No. E

51.974 - 51.975 (2.0462 - 2.0463)

Grade No. F

51.973 - 51.974 (2.0462 - 2.0462)

Grade No. G

51.972 - 51.973 (2.0461 - 2.0462)

Grade No. H

51.971 - 51.972 (2.0461 - 2.0461)

Grade No. J

51.970 - 51.971 (2.0461 - 2.0461)

Grade No. K

51.969 - 51.970 (2.0460 - 2.0461)

Grade No. L

51.968 - 51.969 (2.0460 - 2.0460)

Grade No. M

51.967 - 51.968 (2.0459 - 2.0460)

Grade No. N

51.966 - 51.967 (2.0459 - 2.0459)

Grade No. P

51.965 - 51.966 (2.0459 - 2.0459)

Grade No. R

51.964 - 51.965 (2.0458 - 2.0459)

Grade No. S

51.963 - 51.964 (2.0458 - 2.0458)

Grade No. T

51.962 - 51.963 (2.0457 - 2.0458)

Grade No. U

51.961 - 51.962 (2.0457 - 2.0457)

Grade No. V

51.960 - 51.961 (2.0457 - 2.0457)

Grade No. W

51.959 - 51.960 (2.0456 - 2.0457)

Revision: November 2015

2016 JUKE

SERVICE DATA AND SPECIFICATIONS (SDS)

EM-321

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[MR EXCEPT FOR NISMO RS MODELS]

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Connecting Rod Bearing

INFOID:0000000012197456

CONNECTING ROD BEARING GRADE TABLE

Unit: mm (in)

UNDERSIZE TABLE

Unit: mm (in)

CONNECTING ROD BEARING OIL CLEARANCE

Unit: mm (in)

Main Bearing

INFOID:0000000012197457

MAIN BEARING GRADE TABLE (ALL JOURNALS)

Unit: mm (in)

Grade number

Thickness 

Identification color

Remarks

0

UPR

1.494 - 1.497 (0.0588 - 0.0589)

Black-Black

Grade and color are the same 

for upper and lower bearings.

LWR

1.494 - 1.497 (0.0588 - 0.0589)

Black-Black

1

UPR

1.497 - 1.500 (0.0589 - 0.0591)

Brown-Brown

LWR

1.497 - 1.500 (0.0589 - 0.0591)

Brown-Brown

2

UPR

1.500 - 1.503 (0.0591 - 0.0592)

Green-Green

LWR

1.500 - 1.503 (0.0591 - 0.0592)

Green-Green

3

UPR

1.503 - 1.506 (0.0592 - 0.0593)

Yellow-Yellow

LWR

1.503 - 1.506 (0.0592 - 0.0593)

Yellow-Yellow

4

UPR

1.506 - 1.509 (0.0593 - 0.0594)

Blue-Blue

LWR

1.506 - 1.509 (0.0593 - 0.0594)

Blue-Blue

01

UPR

1.494 - 1.497 (0.0588 - 0.0589)

Black-Black

Grade and color are different 

between upper and lower bear-

ings.

LWR

1.497 - 1.500 (0.0589 - 0.0591)

Brown-Brown

12

UPR

1.497 - 1.500 (0.0589 - 0.0591)

Brown-Brown

LWR

1.500 - 1.503 (0.0591 - 0.0592)

Green-Green

23

UPR

1.500 - 1.503 (0.0591 - 0.0592)

Green-Green

LWR

1.503 - 1.506 (0.0592 - 0.0593)

Yellow-Yellow

34

UPR

1.503 - 1.506 (0.0592 - 0.0593)

Yellow-Yellow

LWR

1.506 - 1.509 (0.0593 - 0.0594)

Blue-Blue

Items

Thickness

Crank pin journal diameter

US 0.25 (0.0098)

1.623 - 1.631 (0.0639 - 0.0642)

Grind so that bearing clearance is the specified value.

Connecting rod bearing oil clearance

Standard

 0.037 - 0.047 (0.0015 - 0.0019)

Limit

0.07 (0.0028)

Grade number

Thickness 

Identification color

Remarks

0

1.996 - 1.999 (0.0786 - 0.0787)

Black - Black

Grade and color are the same 
for upper and lower bearings.

1

1.999 - 2.002 (0.0787 - 0.0788)

Brown - Brown

2

2.002 - 2.005 (0.0788 - 0.0789)

Green - Green

3

2.005 - 2.008 (0.0789 - 0.0791)

Yellow - Yellow

4

2.008 - 2.011 (0.0791 - 0.0792)

Blue - Blue

5

2.011 - 2.014 (0.0792 - 0.0793)

Pink - Pink

6

2.014 - 2.017 (0.0793 - 0.0794)

Purple - Purple

                     7

     2.017 - 2.020 (0.0794 - 0.0795)

White - White       

Revision: November 2015

2016 JUKE

EM-322

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[MR EXCEPT FOR NISMO RS MODELS]

SERVICE DATA AND SPECIFICATIONS (SDS)

UNDERSIZE TABLE

Unit: mm (in)

MAIN BEARING OIL CLEARANCE

Unit: mm (in)

01

UPR

1.996 - 1.999 (0.0786 - 0.0787)

Black - Black

Grade and color are different 
between upper and lower bear-
ings.

LWR

1.999 - 2.002 (0.0787 - 0.0788)

Brown - Brown

12

UPR

1.999 - 2.002 (0.0787 - 0.0788)

Brown - Brown

LWR

2.002 - 2.005 (0.0788 - 0.0789)

Green - Green

23

UPR

2.002 - 2.005 (0.0788 - 0.0789)

Green - Green

LWR

2.005 - 2.008 (0.0789 - 0.0791)

Yellow - Yellow

34

UPR

2.005 - 2.008 (0.0789 - 0.0791)

Yellow - Yellow

LWR

2.008 - 2.011 (0.0791 - 0.0792)

Blue - Blue

45

UPR

2.008 - 2.011 (0.0791 - 0.0792)

Blue - Blue 

LWR

2.011 - 2.014 (0.0792 - 0.0793)

Pink - Pink

56

UPR

2.011 - 2.014 (0.0792 - 0.0793)

Pink - Pink

LWR

2.014 - 2.017 (0.0793 - 0.0794)

Purple - Purple

67

UPR

2.014 - 2.017 (0.0793 - 0.0794)

Purple - Purple

LWR

2.017 - 2.020 (0.0794 - 0.0795)

White - White

Items

Thickness

Main journal diameter

US 0.25 (0.0098)

2.126 - 2.134 (0.0837 - 0.0840)

Grind so that bearing clearance is the specified value.

Main bearing oil clearance

Standard

No. 1 and 4

0.024 - 0.034 (0.0009 - 0.0013)

No. 2, 3 and 5

0.012 - 0.022 (0.0005 - 0.0009)

Limit

0.065 (0.0026)

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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