Nissan Juke (2016 year). Service Repair Manual - part 335

 

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Nissan Juke (2016 year). Service Repair Manual - part 335

 

 

EM-236

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR EXCEPT FOR NISMO RS MODELS]

CATALYST

• If the A/F sensor is dropped from a height of 0.5 m or more onto a concrete or other hard sur-

face, scrap the dropped A/F sensor, and use a new one.

• Before installing a new A/F sensor, clean the A/F sensor installation parts.

5. Remove the mounting nuts and bolts.
6. Remove the catalyst converter adapter bracket, and remove the catalyst converter adapter and gasket.
7. Remove the catalyst converter bracket.
8. Remove the clamp.
9. Remove the catalyst converter and gasket.

CAUTION:

Never subject the catalyst converter to impact.

INSTALLATION

1. Install the gasket between the exhaust manifold and turbocharger assembly and the catalyst converter.

CAUTION:

Check for foreign material on the tightening surface.

2. Follow the procedure below and install the catalyst converter.

• Temporarily fasten the clamp onto the exhaust manifold and

turbocharger assembly, and use the bolts to tempoparily fas-

ten the catalyst converter bracket onto the cylinder head and

catalyst converter (3).

• The mark (1) on the exhaust manifold and turbocharger

assembly should be between the marks (2) on the clamp.

• Tighten the clamp and mounting bolts in the numerical order

shown in the figure.

- Temporarily tighten No. 1 - 3 until each is seated.

- Tighten No. 1 - 3.

3. Follow the procedure below and install the catalyst converter adapter.

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CATALYST

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[MR EXCEPT FOR NISMO RS MODELS]

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• Tighten the mounting bolts and nuts in the numerical order

shown in the figure.

- Tighten No. 1 to the specified torque.

- Temporarily tighten No. 2 - 6.

- Tighten No. 2 - 6.

4. Install removed parts in the reverse order of removal.

A

: To cylinder block

JSBIA5781ZZ

Revision: November 2015

2016 JUKE

EM-238

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR EXCEPT FOR NISMO RS MODELS]

EGR SYSTEM

EGR SYSTEM

Exploded View

INFOID:0000000012197421

1.

Clamp

2.

Air hose inlet

3.

EGR inlet tube

4.

EGR temperature sensor (Up to 3/2015)
Not applicable (From 4/2015)

5.

Bracket

6.

EGR cover

7.

EGR control valve

8.

Gasket

9.

EGR guide tube (EGR valve)

10. EGR cooler cover

11. EGR cooler

12. Water outlet pipe

13. Water inlet pipe

14. Water hose

15. EGR bracket (lower)

16. EGR guide tube (catalyst converter)

17. EGR guide tube cover

18. EGR bracket (upper)

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EGR SYSTEM

EM-239

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[MR EXCEPT FOR NISMO RS MODELS]

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Removal and Installation

INFOID:0000000012197422

REMOVAL

1. Remove the catalyst converter.

• 2WD : Refer to 

EM-232, "2WD : Removal and Installation"

.

• AWD : Refer to 

EM-235, "AWD : Removal and Installation"

.

2. Disconnect the turbocharger inlet tube and air hose inlet. Refer to 

EM-242, "Exploded View"

.

3. Disconnect the water inlet pipe and water outlet pipe. Refer to 

EM-242, "Exploded View"

.

4. Disconnect the oil outlet hose and oil outlet tube. Refer to 

EM-242, "Exploded View"

.

5. Remove the gaskets.
6. Remove the EGR differential pressure sensor tube.
7. Follow the procedure below and remove the EGR system assembly.
a. Remove the EGR bracket (upper) mounting bolt (1).
b. Remove the EGR bracket (lower) mounting bolt (2) and nut (3).

c. Remove the EGR inlet tube mounting bolt (1).
d. Remove the EGR inlet tube lower bracket mounting bolt (2).
e. Remove the EGR system assembly.

CAUTION:

Never subject the EGR system assembly to impact.

INSTALLATION

Note the following, and install in the reverse order of removal.

Installing the EGR System Assembly

• If the EGR system assembly is replaced or removed, perform an active test, and check that the EGR valve

operates normally. Refer to 

EC-961, "Component Inspection (EGR Volume Control Valve)"

.

19. EGR differential pressure sensor

20. Clamp

21.

EGR differential pressure sensor 
hose

22. Bracket

23.

EGR differential pressure sensor 
tube

A.

To turbocharger inlet tube

B.

To exhaust manifold and turbocharg-
er assembly

C.

To multi-way control valve

D.

To heater core

E.

To catalyst converter

F.

To turbocharger inlet tube

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

,  ,  ,  : Indicates that the parts is connected at points with same symbols in actual vehicle.

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Revision: November 2015

2016 JUKE

EM-240

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR EXCEPT FOR NISMO RS MODELS]

EGR SYSTEM

Disassembly and Assembly

INFOID:0000000012197423

DISASSEMBLY

1. Remove the EGR cover from the EGR control valve.
2. Remove the EGR inlet tube and EGR control valve from the EGR guide tube (EGR valve).
3. Remove the bracket and EGR temperature sensor from the EGR inlet tube.
4. Remove the EGR guide tube (EGR valve) from the EGR cooler.
5. Remove the gaskets.
6. Remove the EGR cooler cover from the EGR cooler.
7. Remove the EGR bracket (upper) from the EGR cooler.
8. Remove the EGR bracket (lower ) from the EGR cooler.

ASSEMBLY

CAUTION:

The EGR system assembly requires positioning at three locations as shown by the circles in the fig-

ure. Therefore, after the EGR system assembly is disassembled, follow the procedure below for instal-

lation. Never damage the parts when installing them.

1. Temporarily tighten the bolts and nuts of removed parts until they are seated, and partially fasten the EGR

system assembly onto the engine.

CAUTION:

Be sure to only tighten temporarily, and not fully.

: Locations of positioning

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EGR SYSTEM

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2. Tighten bolts and nuts in the numerical order shown in the figure.

Inspection

INFOID:0000000012197424

INSPECTION AFTER INSTALLATION

1. Ensure a minimum clearance of 2 mm of between the water inlet

pipe (1) and catalyst converter(2), and check that for interfer-

ence between them.

2. Start the engine and increase the engine speed. Check for exhaust gas and coolant leakage.

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(A)

: Locations to check for interference

: Engine front

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EM-242

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR EXCEPT FOR NISMO RS MODELS]

EXHAUST MANIFOLD AND TURBOCHARGER ASSEMBLY

EXHAUST MANIFOLD AND TURBOCHARGER ASSEMBLY

Exploded View

INFOID:0000000012197425

JSBIA5768GB

1.

Exhaust temperature sensor (Up to 3/2015)
Not applicable (From 4/2015)

2.

Air fuel ratio sensor 1

3.

Gasket

4.

Exhaust manifold and turbocharger assembly 5.

Washer

6.

Exhaust manifold cover

7.

O-ring

8.

Oil outlet tube

9.

Clamp

10. Oil outlet hose

11. Oil outlet tube

12. Gasket

13. Water outlet tube

14. Gasket

15. Turbocharger inlet tube

16. Gasket

17

Turbocharger cover lower

18. Water inlet tube

Revision: November 2015

2016 JUKE

EXHAUST MANIFOLD AND TURBOCHARGER ASSEMBLY

EM-243

< UNIT DISASSEMBLY AND ASSEMBLY >

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Removal and Installation

INFOID:0000000012197426

REMOVAL

1. Remove the catalyst converter.

• 2WD : Refer to 

EM-232, "2WD : Removal and Installation"

.

• AWD : Refer to 

EM-235, "AWD : Removal and Installation"

.

2. Refer to the following to remove the exhaust manifold and turbocharger assembly.
a. Remove the exhaust temperature sensor.
b. Remove A/F sensor 1.
c. Remove the EGR system assembly. Refer to 

EM-239, "Removal and Installation"

.

d. Remove the turbocharger cover upper
e. Disconnect the water tubes.

CAUTION:

Never bend the tubes.

f.

Disconnect the oil tubes.

CAUTION:

Never bend the tubes.

g. Remove the exhaust manifold cover.
h. Loosen the nuts in the reverse order of the numerical order

shown in the figure. Remove the exhaust manifold and turbo-

charger assembly.

NOTE:

During removal, bolts 9 - 12 do not have any effect.

3. Remove the gasket.
4. If necessary, disconnect the turbocharger inlet tube.

CAUTION:

• Block the openings with tape or an equivalent so that no foreign material enters the cylinder head.

• Never disassemble or adjust the exhaust manifold and turbocharger assembly. (Disassembly and

adjustment of this part is prohibited.)

INSTALLATION

19. Oil inlet tube

20. Bracket

21. Turbocharger cover upper

A.

To EGR valve

B.

To air duct

C.

To PCV hose

D.

To EGR differential pressure sensor

E.

To electric throttle control actuator

 : Always replace after every disassembly.

 : N·m (kg-m, ft-lb)

 : N·m (kg-m, in-lb)

,  ,  ,  : Indicates that the parts is connected at points with same symbols in actual vehicle.

: Engine front

JSBIA5785ZZ

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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