Nissan Juke (2016 year). Service Repair Manual - part 334

 

  Index      Manuals     Nissan Juke (2016 year) - Service and Repair Manual

 

Search            copyright infringement  

 

 

 

 

 

 

 

 

Content      ..     332      333      334      335     ..

 

 

Nissan Juke (2016 year). Service Repair Manual - part 334

 

 

EM-228

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR EXCEPT FOR NISMO RS MODELS]

FLYWHEEL

• Measure the deflection of flywheel contact surface to torque with a

dial indicator (A).

• Measure the deflection at 210 mm (8.27 in) diameter.

• If measured value is out of the standard, replace flywheel.

• If a trace of burn or discoloration is found on the surface, repair it

with sandpaper.

CAUTION:

When measuring, keep magnetic fields (such as dial indicator

stand) away from signal plate of the rear end of crankshaft.

MOVEMENT AMOUNT OF FLYWHEEL

CAUTION:

Never disassemble double mass flywheel.

Movement Amount of Thrust (Fore-and-Aft) Direction

• Measure the movement amount of thrust (fore-and-aft) direction when 100 N (10.2 kg, 22 lb) force is added

at the portion of 125 mm (4.92 in) radius from the center of flywheel.

• If measured value is out of the standard, replace flywheel.

Movement Amount in Radial (Rotation) Direction

Check the movement amount of radial (rotation) direction according to the following procedure:
1. Install clutch cover mounting bolt (1) to clutch cover mounting

hole, and place a torque wrench (A) on the extended line of the

flywheel (2) center line.

• Tighten bolt at a force of 9.8 N·m (1.0 kg-m, 87 in-lb) to keep it

from loosening.

2. Put a mating mark on circumferences of the two flywheel

masses without applying any load (Measurement standard

points).

3. Apply a force of 9.8 N·m (1.0 kg-m, 87 in-lb) in each direction,

and mark the movement amount on the mass on the transaxle

side.

4. Measure the dimensions of movement amounts “A” and “B” on

circumference of the flywheel on the transaxle side.

• If measured value is out of the standard, replace flywheel.

Limit  : 0.45 mm (0.0177 in) or less.

PBIC4006E

Standard

: 1.8 mm (0.071 in) or less

Limit : 66.7 mm (2.626 in) or less.

PBIC4007E

Revision: November 2015

2016 JUKE

DRIVE PLATE

EM-229

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR EXCEPT FOR NISMO RS MODELS]

C

D

E

F

G

H

I

J

K

L

M

A

EM

N

P

O

DRIVE PLATE

Exploded View

INFOID:0000000012197412

Removal and Installation

INFOID:0000000012197413

REMOVAL

1. Remove the engine and the transaxle assembly from the vehicle, and separate the transaxle from the

engine. Refer to 

EM-217, "2WD : Removal and Installation"

 (2WD models) or 

EM-221, "AWD : Removal

and Installation"

 (AWD models).

2. Remove drive plate the following procedure:
a. Remove drive plate.

• Secure drive plate(1) with a stopper plate [SST:  KV11105210

(J-44716)] (A), and remove mounting bolts.

1.

Pilot converter

2.

Drive plate

3.

Reinforcement plate

A. Chamfered

: Crankshaft side

 : N·m (kg-m, ft-lb)

 : Should be lubricated with oil.

JPBIA5037GB

JPBIA4425ZZ

Revision: November 2015

2016 JUKE

EM-230

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR EXCEPT FOR NISMO RS MODELS]

DRIVE PLATE

b. Remove pilot converter (1) using pilot bushing puller [SST:

ST16610001 (J-23907)] (A) or suitable tool. 

INSTALLATION

1. Install drive plate the following procedure:

• Install pilot converter (1), drive plate (2), and reinforcement

plate (3) as shown in the figure.

• Using a drift of 33 mm (1.30 in) in dia meter, press-fit pilot con-

verter into the end of crankshaft until it stops.

• Secure crankshaft with a stopper plate [SST:  KV11105210 (J-

44716)], (A) and tighten mounting bolts crosswise over several

times.

Inspection

INFOID:0000000012197414

DRIVE PLATE DEFLECTION

• Measure the deflection of drive plate contact surface to torque con-

verter with a dial indicator (A).

• Measure the deflection at the area limited between 12.4 mm

(0.488 in) dia and 20.0 mm (0.787 in) dia around hole (B).

• If measured value is out of the standard, replace drive plate.

PBIC3229J

A

: Crankshaft rear end

B

:  R

PBIC4075E

1 : Drive plate

JPBIA4425ZZ

Limit  : 0.35 mm (0.0138 in) or less.

PBIC4008E

Revision: November 2015

2016 JUKE

DRIVE BELT AUTO TENSIONER AND IDLER PULLEY

EM-231

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR EXCEPT FOR NISMO RS MODELS]

C

D

E

F

G

H

I

J

K

L

M

A

EM

N

P

O

DRIVE BELT AUTO TENSIONER AND IDLER PULLEY

Exploded View

INFOID:0000000012197415

Removal and Installation

INFOID:0000000012197416

REMOVAL

1. Loosen mounting bolt and remove drive belt auto-tensioner. 

INSTALLATION

Install in the reverse order of removal.

CAUTION:

When installing drive belt auto-tensioner, never interfere with water pump pulley.

1.

Front cover

2.

Drive belt auto-tensioner

 : N·m (kg-m, ft-lb)

JSBIA5770GB

Revision: November 2015

2016 JUKE

EM-232

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR EXCEPT FOR NISMO RS MODELS]

CATALYST

CATALYST

2WD
2WD : Exploded View

INFOID:0000000012197417

2WD : Removal and Installation

INFOID:0000000012197418

REMOVAL

1. Remove the EGR guide tube cover and EGR guide tube (catalyst converter). Refer to 

EM-238, "Exploded

View"

.

2. Remove the exhaust manifold cover. Refer to 

EM-243, "Removal and Installation"

.

3. Remove the rocker cover protector. Refer to 

EM-214, "Exploded View"

.

4. Remove the mounting nuts and bolts.

1.

Clamp

2.

Gasket

3.

Catalyst converter

4.

Catalyst converter bracket

5.

Gasket

6.

Catalyst converter adapter

7.

Catalyst converter adapter bracket 

A.

To EGR cooler

B.

To exhaust front tube

 : Always replace after every disassembly.

 : N·m (kg-m, ft-lb)

JSBIA5766GB

Revision: November 2015

2016 JUKE

CATALYST

EM-233

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR EXCEPT FOR NISMO RS MODELS]

C

D

E

F

G

H

I

J

K

L

M

A

EM

N

P

O

5. Remove the catalyst converter adapter bracket, and remove the catalyst converter adapter and gasket.
6. Remove the catalyst converter bracket.
7. Remove the clamp.
8. Remove the catalyst converter and gasket.

CAUTION:

Never subject the catalyst converter to impact.

INSTALLATION

1. Install the gasket between the exhaust manifold and turbocharger assembly and the catalyst converter.

CAUTION:

Check for foreign material on the tightening surface.

2. Follow the procedure below and install the catalyst converter.

• Temporarily tighten the clamp onto the exhaust manifold and

turbocharger assembly. Use the bolts to temporarily tighten

the catalyst converter bracket onto the cylinder head and cata-

lyst converter (3).

• The mark (1) on the exhaust manifold and turbocharger

assembly should be between the marks (2) on the clamp.

• Tighten the clamp and mounting bolts in the numerical order

shown in the figure.

- Temporarily tighten No. 1 - 3 until each is seated.

- Tighten No. 1 - 3.

3. Follow the procedure below and install the catalyst converter adapter.

E1BIA1281ZZ

E1BIA1282ZZ

Revision: November 2015

2016 JUKE

EM-234

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR EXCEPT FOR NISMO RS MODELS]

CATALYST

• Tighten the mounting bolts and nuts in the numerical order

shown in the figure.

- Tighten No. 1 to the specified torque.

- Temporarily tighten No. 2 - 6.

- Tighten No. 2 - 6.

4. Install removed parts in the reverse order of removal.

AWD

A

: To cylinder block

JSBIA5780ZZ

Revision: November 2015

2016 JUKE

CATALYST

EM-235

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR EXCEPT FOR NISMO RS MODELS]

C

D

E

F

G

H

I

J

K

L

M

A

EM

N

P

O

AWD : Exploded View

INFOID:0000000012197419

AWD : Removal and Installation

INFOID:0000000012197420

REMOVAL

1. Remove the EGR guide tube cover and EGR guide tube (catalyst converter). Refer to 

EM-238, "Exploded

View"

.

2. Remove the exhaust manifold cover. Refer to 

EM-203, "Removal and Installation"

.

3. Remove the rocker cover protector. Refer to 

EM-214, "Exploded View"

.

4. Remove heated oxygen sensor 2.

• Remove A/F sensor 1 using a socket designed for heated oxygen sensor removal and installation [SST:

KV10113700 or KV10117100 (J-3647-A)].

CAUTION:

1.

Clamp

2.

Gasket

3.

Catalyst converter

4.

Catalyst converter bracket

5.

Gasket

6.

Heated oxygen sensor 2

7.

Catalyst converter adapter

8.

Catalyst converter adapter bracket 

A.

To EGR cooler

B.

To exhaust front tube

 : Always replace after every disassembly.

 : N·m (kg-m, ft-lb)

JSBIA5767GB

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

Content      ..     332      333      334      335     ..