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Nissan Juke (2016 year). Service Repair Manual - part 323

EM-140

< SERVICE DATA AND SPECIFICATIONS (SDS)

[MR FOR NISMO RS MODELS]

SERVICE DATA AND SPECIFICATIONS (SDS)

Exhaust Manifold

INFOID:0000000012197319

EXHAUST MANIFOLD

Unit: mm (in)

Turbocharger

INFOID:0000000012197320

TURBOCHARGER ACTUATOR

Camshaft

INFOID:0000000012197321

CAMSHAFT

Unit: mm (in)

*: Total indicator reading

VALVE LIFTER

Unit: mm (in)

Items

Limit

Surface distortion

Each exhaust port

0.1 (0.004)

Entire part

0.3 (0.012)

Value of pressure

Value of rod moving

Standard

68.4 kPa (513 mmHg, 20.19 inHg)

1 mm (0.039 in)

Items

Standard

Limit

Camshaft journal oil clearance

No. 1

0.045 - 0.086 (0.0018 - 0.0034)

0.15 (0.0059)

No. 2, 3, 4, 5

0.030 - 0.071 (0.0012 - 0.0028)

Camshaft bracket inner diameter

No. 1

28.000 - 28.021 (1.1024 - 1.1032)

—

No. 2, 3, 4, 5

25.000 - 25.021 (0.9843 - 0.9851)

—

Camshaft journal diameter

No. 1

27.935 - 27.955 (1.0998 - 1.1006)

—

No. 2, 3, 4, 5

24.950 - 24.970 (0.9823 - 0.9831)

—

Camshaft end play

0.075 - 0.153 (0.0030 - 0.0060)

0.24 (0.0094)

Camshaft cam height “A”

Intake

44.605 - 44.795 (1.7561 - 1.7636)

44.66 (1.75827)

Exhaust

43.175 - 43.365 (1.6998 - 1.7073)

44.20 (1.74016)

Camshaft runout [TIR*]

Less than 0.02 (0.0008)

0.05 (0.0020)

Camshaft sprocket runout [TIR*]

—

0.15 (0.0059)

SEM671

Items

Standard

Valve lifter outer diameter

Intake

33.977 - 33.987 (1.3377 - 1.3381)

Exhaust

29.977 - 29.987 (1.1802 - 1.1806)

Revision: November 2015

2016 JUKE

SERVICE DATA AND SPECIFICATIONS (SDS)

EM-141

< SERVICE DATA AND SPECIFICATIONS (SDS)

[MR FOR NISMO RS MODELS]

VALVE CLEARANCE

Unit: mm (in)

*: Approximately 80

C (176

AVAILABLE VALVE LIFTER

Unit: mm (in)

Valve lifter hole diameter

Intake

34.000 - 34.021 (1.3386 - 1.3394)

Exhaust

30.000 - 30.021 (1.1811 - 1.1819)

Valve lifter clearance

0.013 - 0.044 (0.0005 - 0.0017)

Items

Cold

Hot* (reference data)

Intake

0.24 - 0.32 (0.009 - 0.013)

0.304 - 0.416 (0.012 - 0.016)

Exhaust

0.25 - 0.33 (0.01 - 0.013)

0.308 - 0.432 (0.012 - 0.017)

Identification mark

Thickness

300

3.00 (0.1181)

302

3.02 (0.1189)

304

3.04 (0.1197)

306

3.06 (0.1205)

308

3.08 (0.1213)

310

3.10 (0.1220)

312

3.12 (0.1228)

314

3.14 (0.1236)

316

3.16 (0.1244)

318

3.18 (0.1252)

320

3.20 (0.1260)

322

3.22 (0.1268)

324

3.24 (0.1276)

326

3.26 (0.1283)

328

3.28 (0.1291)

330

3.30 (0.1299)

332

3.32 (0.1307)

334

3.34 (0.1315)

336

3.36 (0.1323)

338

3.38 (0.1331)

340

3.40 (0.1339)

342

3.42 (0.1346)

344

3.44 (0.1354)

KBIA0119E

Revision: November 2015

2016 JUKE

EM-142

< SERVICE DATA AND SPECIFICATIONS (SDS)

[MR FOR NISMO RS MODELS]

SERVICE DATA AND SPECIFICATIONS (SDS)

Cylinder Head

INFOID:0000000012197322

CYLINDER HEAD

Unit: mm (in)

VALVE DIMENSIONS

Unit: mm (in)

VALVE GUIDE

346

3.46 (0.1362)

348

3.48 (0.1370)

350

3.50 (0.1378)

Identification mark

Thickness

Items

Standard

Limit

Head surface distortion

—

0.1 (0.004)

Normal cylinder head height “H”

130.9 (5.15)

—

PBIC0924E

Valve head diameter “D”

Intake

31.2 - 31.5 (1.228 - 1.240)

Exhaust

25.6 - 25.9 (1.008 - 1.020)

Valve length “L”

Intake

107.08 (4.22)

Exhaust

106.06 (4.18)

Valve stem diameter “d”

Intake

5.465 - 5.480 (0.2152 - 0.2157)

Exhaust

5.455 - 5.470 (0.2148 - 0.2154)

Valve seat angle “

”

′

- 45

′

Valve margin “T”

Intake

1.4 (0.055)

Exhaust

1.4 (0.055)

SEM188A

Revision: November 2015

2016 JUKE

SERVICE DATA AND SPECIFICATIONS (SDS)

EM-143

< SERVICE DATA AND SPECIFICATIONS (SDS)

[MR FOR NISMO RS MODELS]

Unit: mm (in)

VALVE SEAT

Unit: mm (in)

Items

Standard

Oversize (service) [0.2 (0.008)]

Valve guide

Outer diameter

9.523 - 9.534 (0.3749 - 0.3754)

9.723 - 9.734 (0.3828 - 0.3832)

Inner diameter (Finished size)

5.500 - 5.518 (0.2165 - 0.2172)

Cylinder head valve guide hole diameter

9.475 - 9.496 (0.3730 - 0.3739)

9.675 - 9.696 (0.3809 - 0.3817)

Interference fit of valve guide

0.027 - 0.059 (0.0011 - 0.0023)

Items

Standard

Limit

Valve guide clearance

Intake

0.020 - 0.053 (0.0008 - 0.0021)

0.1 (0.004)

Exhaust

0.030 - 0.063 (0.0012 - 0.0025)

Projection length “H”

13.35 - 13.65 (0.5256 - 0.5374)

PBIC2187E

Items

Standard

Oversize (service) [0.5 (0.020)]

Cylinder head seat recess diameter “D”

Intake

31.900 - 31.927 (1.2559 - 1.2570)

35.200 - 35.227 (1.3858 - 1.3869)

Exhaust

26.300 - 26.327 (1.0354 - 1.0365)

29.200 - 29.227 (1.1496 - 1.1507)

Valve seat outer diameter “d”

Intake

31.997 - 32.013 (1.2597 - 1.2604)

32.497 - 32.513 (1.2794 - 1.2800)

Exhaust

26.408 - 26.424 (1.0397 - 1.0403)

Valve seat interference fit

0.07 - 0.113 (0.0028 - 0.0044)

Diameter “d1”*

Intake

29.2 (1.150)

Exhaust

23.3 (0.917)

Diameter “d2”*

Intake

30.5 - 31.0 (1.201 - 1.220)

Exhaust

24.9 - 25.4 (0.980 - 1.0)

Angle “

1”

Intake

Exhaust

Angle “

2”

′

- 90

′

Angle “

3”

120

PBIC2745E

Revision: November 2015

2016 JUKE

EM-144

< SERVICE DATA AND SPECIFICATIONS (SDS)

[MR FOR NISMO RS MODELS]

SERVICE DATA AND SPECIFICATIONS (SDS)

: Diameter made by intersection point of conic angles “

1” and “

2”

: Diameter made by intersection point of conic angles “

2” and “

3”

: Machining data

VALVE SPRING

Unit: mm (in)

Cylinder Block

INFOID:0000000012197323

CYLINDER BLOCK

Unit: mm (in)

Contacting width “W”*

Intake

1.0 - 1.4 (0.039 - 0.055)

Exhaust

1.2 - 1.6 (0.047 - 0.063)

Height “h”

Intake

5.9 - 6.0 (0.232 - 0.236)

5.09 - 5.10 (0.2004 - 0.2008)

Exhaust

Depth “H”

Intake

6.01 (0.2366)

Exhaust

6.07 (0.2390)

Items

Standard

Intake

Exhaust

Free height

49.4 - 49.6 mm (1.945 - 1.953 in)

54.5 - 54.7 mm (2.146 - 2.154 in)

Installation height

38.46 mm (1.514 in)

Installation load

151 - 175 N (15.4 - 17.9 kg, 34 - 39 lb)

257 - 289 N (26.2 - 29.5 kg, 57.8 - 65.0 lb)

Height during valve open

28.86 mm (1.1362 in)

30.03 mm (1.1823 in)

Load with valve open

344 - 392 N (35.0 - 40.0 kg, 77.3 - 88.1 lb)

450 - 502 N (45.9 - 51.2 kg, 101.2 - 112.9 lb)

Identification color

White

Yellow green

Items

Limit

Valve spring squareness

1.0 (0.039)

Cylinder block top surface distortion

Limit

0.1 (0.004)

Cylinder bore inner diameter

Standard

Grade No. 1

79.700 - 79.710 (3.1378 - 3.1382)

Grade No. 2

79.710 - 79.720 (3.1382 - 3.1386)

Out-of-round

Limit

0.015 (0.0006)

Taper

0.010 (0.0004)

PBIC4017E

Revision: November 2015

2016 JUKE

SERVICE DATA AND SPECIFICATIONS (SDS)

EM-145

< SERVICE DATA AND SPECIFICATIONS (SDS)

[MR FOR NISMO RS MODELS]

AVAILABLE PISTON

Unit: mm (in)

PISTON RING

Unit: mm (in)

Main bearing housing inner diameter grade

Grade No. A

55.997 - 55.998 (2.2046 - 2.2046)

Grade No. B

55.998 - 55.999 (2.2046 - 2.2047)

Grade No. C

55.999 - 56.000 (2.2047 - 2.2047)

Grade No. D

56.000 - 56.001 (2.2047 - 2.2048)

Grade No. E

56.001 - 56.002 (2.2048 - 2.2048)

Grade No. F

56.002 - 56.003 (2.2048 - 2.2048)

Grade No. G

56.003 - 56.004 (2.2048 - 2.2049)

Grade No. H

56.004 - 56.005 (2.2049 - 2.2049)

Grade No. J

56.005 - 56.006 (2.2049 - 2.2050)

Grade No. K

56.006 - 56.007 (2.2050 - 2.2050)

Grade No. L

56.007 - 56.008 (2.2050 - 2.2050)

Grade No. M

56.008 - 56.009 (2.2050 - 2.2051)

Grade No. N

56.009 - 56.010 (2.2051 - 2.2051)

Grade No. P

56.010 - 56.011 (2.2051 - 2.2052)

Grade No. R

56.011 - 56.012 (2.2052 - 2.2052)

Grade No. S

56.012 - 56.013 (2.2052 - 2.2052)

Grade No. T

56.013 - 56.014 (2.2052 - 2.2053)

Grade No. U

56.014 - 56.015 (2.2053 - 2.2053)

Grade No. V

56.015 - 56.016 (2.2053 - 2.2053)

Grade No. W

56.016 - 56.017 (2.2053 - 2.2054)

Piston skirt diameter “A”

Standard

Grade No. 1

79.670 - 79.680 (3.1366 - 3.1370)

Grade No. 2

79.680 - 79.690 (3.1370 - 3.1374)

Measure point “H”

43.4 (1.7087)

Piston pin hole diameter

21.993 - 21.999 (0.8658 - 0.8661)

Piston to cylinder bore clearance

Standard

0.020 - 0.040 (0.0008 - 0.0016)

Limit

0.08 (0.0031)

PBIC0188E

Items

Standard

Limit

Piston ring side clearance

Top

0.04 - 0.08 (0.0016 - 0.0031)

0.11 (0.0043)

2nd

0.03 - 0.07 (0.0012 - 0.0028)

0.10 (0.0039)

Oil ring

0.055 - 0.155 (0.0022 - 0.0061)

—

Revision: November 2015

2016 JUKE

EM-146

< SERVICE DATA AND SPECIFICATIONS (SDS)

[MR FOR NISMO RS MODELS]

SERVICE DATA AND SPECIFICATIONS (SDS)

PISTON PIN

Unit: mm (in)

CONNECTING ROD

Unit: mm (in)

*: After installing in connecting rod

CRANKSHAFT

Unit: mm (in)

Piston ring end gap

Top

0.19 - 0.29 (0.0075 - 0.0114)

0.48 (0.0189)

2nd

0.29 - 0.44 (0.0114 - 0.0173)

0.60 (0.0236)

Oil (rail ring)

0.15 - 0.45 (0.0059 - 0.0177)

0.76 (0.0299)

Items

Standard

Limit

Piston pin outer diameter

21.989 - 21.995 (0.8657 - 0.8659)

—

Piston to piston pin oil clearance

0.002 - 0.006 (0.0001 - 0.0002)

—

Center distance

138.97 - 139.07 (5.47 - 5.48)

Bend [per 100 (3.94)]

Limit

0.15 (0.0059)

Torsion [per 100 (3.94)]

Limit

0.30 (0.0118)

Connecting rod bushing inner diameter*

Standard

22.000 - 22.012 (0.8661 - 0.8666)

Connecting rod bushing oil clearance

Standard

0.005 - 0.023 (0.0002 - 0.0009)

Limit

0.03 (0.0012)

Connecting rod side clearance

Standard

0.20 - 0.35 (0.0079 - 0.0138)

Limit

0.4 (0.016)

Connecting rod big end diameter grade

Grade No. A

47.000 - 47.001 (1.8504 - 1.8504)

Grade No. B

47.001 - 47.002 (1.8504 - 1.8505)

Grade No. C

47.002 - 47.003 (1.8505 - 1.8505)

Grade No. D

47.003 - 47.004 (1.8505 - 1.8505)

Grade No. E

47.004 - 47.005 (1.8505 - 1.8506)

Grade No. F

47.005 - 47.006 (1.8506 - 1.8506)

Grade No. G

47.006 - 47.007 (1.8506 - 1.8507)

Grade No. H

47.007 - 47.008 (1.8507 - 1.8507)

Grade No. J

47.008 - 47.009 (1.8507 - 1.8507)

Grade No. K

47.009 - 47.010 (1.8507 - 1.8508)

Grade No. L

47.010 - 47.011 (1.8508 - 1.8508)

Grade No. M

47.011 - 47.012 (1.8508 - 1.8509)

Grade No. N

47.012 - 47.013 (1.8509 - 1.8509)

Center distance “r”

40.41 - 40.49 (1.5909 - 1.5940)

SEM645

PBIC3459J

Revision: November 2015

2016 JUKE

SERVICE DATA AND SPECIFICATIONS (SDS)

EM-147

< SERVICE DATA AND SPECIFICATIONS (SDS)

[MR FOR NISMO RS MODELS]

*: Total indicator reading

Out-of-round

Limit

0.0035 (0.0001)

Taper

Limit

Runout [TIR*]

Standard

0.05 (0.0020)

Limit

0.10 (0.0039)

Crankshaft end play

Standard

0.10 - 0.26 (0.0039 - 0.0102)

Limit

0.30 (0.0118)

Crankshaft pin journal diameter “Dp” grade.

Grade No. A

43.970 - 43.971 (1.7311 - 1.7311)

Grade No. B

43.969 - 43.970 (1.7311 - 1.7311)

Grade No. C

43.968 - 43.969 (1.7310 - 1.7311)

Grade No. D

43.967 - 43.968 (1.7310 - 1.7310)

Grade No. E

43.966 - 43.967 (1.7309 - 1.7310)

Grade No. F

43.965 - 43.966 (1.7309 - 1.7309)

Grade No. G

43.964 - 43.965 (1.7309 - 1.7309)

Grade No. H

43.963 - 43.964 (1.7308 - 1.7309)

Grade No. J

43.962 - 43.963 (1.7308 - 1.7308)

Grade No. K

43.961 - 43.962 (1.7307 - 1.7308)

Grade No. L

43.960 - 43.961 (1.7307 - 1.7307)

Grade No. M

43.959 - 43.960 (1.7307 - 1.7307)

Grade No. N

43.958 - 43.959 (1.7306 - 1.7307)

Grade No. P

43.957 - 43.958 (1.7306 - 1.7306)

Grade No. R

43.956 - 43.957 (1.7305 - 1.7306)

Grade No. S

43.955 - 43.956 (1.7305 - 1.7305)

Grade No. T

43.954 - 43.955 (1.7305 - 1.7305)

Grade No. U

43.953 - 43.954 (1.7304 - 1.7305)

Crankshaft main journal diameter “Dm” grade.

Grade No. A

51.978 - 51.979 (2.0464 - 2.0464)

Grade No. B

51.977 - 51.978 (2.0463 - 2.0464)

Grade No. C

51.976 - 51.977 (2.0463 - 2.0463)

Grade No. D

51.975 - 51.976 (2.0463 - 2.0463)

Grade No. E

51.974 - 51.975 (2.0462 - 2.0463)

Grade No. F

51.973 - 51.974 (2.0462 - 2.0462)

Grade No. G

51.972 - 51.973 (2.0461 - 2.0462)

Grade No. H

51.971 - 51.972 (2.0461 - 2.0461)

Grade No. J

51.970 - 51.971 (2.0461 - 2.0461)

Grade No. K

51.969 - 51.970 (2.0460 - 2.0461)

Grade No. L

51.968 - 51.969 (2.0460 - 2.0460)

Grade No. M

51.967 - 51.968 (2.0459 - 2.0460)

Grade No. N

51.966 - 51.967 (2.0459 - 2.0459)

Grade No. P

51.965 - 51.966 (2.0459 - 2.0459)

Grade No. R

51.964 - 51.965 (2.0458 - 2.0459)

Grade No. S

51.963 - 51.964 (2.0458 - 2.0458)

Grade No. T

51.962 - 51.963 (2.0457 - 2.0458)

Grade No. U

51.961 - 51.962 (2.0457 - 2.0457)

Grade No. V

51.960 - 51.961 (2.0457 - 2.0457)

Grade No. W

51.959 - 51.960 (2.0456 - 2.0457)

Revision: November 2015

2016 JUKE

Content .. 321 322 323 324 ..