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Nissan Juke (2016 year). Service Repair Manual - part 125

PREPARATION

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PREPARATION

Special Service Tools

INFOID:0000000012199349

The actual shapes of TechMate tools may differ from those of special service tools illustrated here.

Tool number
(TechMate No.)
Tool name

Description

ST33200000
(J-26082)
Drift
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.

Removing inner race of ring gear bearing
(right).

KV381054S0
(J-34286)
Puller

• Removing drive shaft oil seal.
• Removing drive pinion oil seal.

ST33230000
(J-25805-01)
Drift
a: 51 mm (2.01 in) dia.
b: 41 mm (1.61 in) dia.
c: 28.5 mm (1.122 in) dia.

• Installing drive shaft oil seal.
• Installing outer race of pinion bearing (rear).

ST3127S000
(J-25765-A)
Preload gauge

Measuring pinion bearing preload and total
preload.

ST35272000
(J-26092)
Drift
a: 80 mm (3.15 in) dia.
b: 38 mm (1.50 in) dia.
c: 31 mm (1.22 in) dia.

Installing inner race of pinion bearing (front).

ST37830000
(

—

)

Drift
a: 39 mm (1.54 in) dia.
b: 62 mm (2.44 in) dia.

Installing outer race of pinion bearing (front).

ZZA1002D

ZZA0601D

ZZA1046D

ZZA0503D

ZZA0978D

ZZA0836D

Revision: November 2015

2016 JUKE

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PREPARATION

Commercial Service Tools

INFOID:0000000012199350

ST27863000
(

—

)

Drift
a: 62 mm (2.44 in) dia.
b: 52 mm (2.05 in) dia.

Installing transfer case oil seal (left).

ST35271000
(J-26091)
Drift
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia.

Installing transfer case oil seal (right).

Tool number
(TechMate No.)
Tool name

Description

ZZA0832D

ZZA0811D

Tool name

Description

Replacer

• Remove inner race of ring gear bearing

(left).

• Remove inner race of ring gear bearing

(right).

• Remove inner race of pinion bearing (front).

Drift
a: 54 – 55 mm (2.13 – 2.17 in) dia.
b: 51 – 52 mm (2.01 – 2.05 in) dia.
c: 85 mm (3.35 in) or more

Install inner race of ring gear bearing (left).

Drift
a: 64 – 66 mm (2.52 – 2.60 in) dia.
b: 60 – 62 mm (2.36 – 2.44 in) dia.
c: 50 mm (1.97 in) or more

Install inner race of ring gear bearing (right).

Drift
a: 60 – 61 mm (2.36 – 2.40 in) dia.
b: 57 – 58 mm (2.24 – 2.28 in) dia.
c: 85 mm (3.35 in) or more

Compressing ring gear assembly with ring
gear bearing.

ZZA0700D

S-NT117

Revision: November 2015

2016 JUKE

PREPARATION

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Drift
a: 73 – 74 mm (2.87 – 2.91 in) dia.
b: 70 – 71 mm (2.76 – 2.80 in) dia.
c: 30 mm (1.18 in) or more

Compressing ring gear assembly with ring
gear bearing.

Puller

Remove companion flange.

Drift
a: 53 – 56 mm (2.09 – 2.13 in) dia.
b: 48 – 51 mm (1.81 – 2.01 in) dia.

Installing drive pinion oil seal.

Drift
a: 55 mm (2.17 in) dia. or more

Installing transfer case oil seal (left).

Tool name

Description

S-NT117

ZZA0119D

S-NT474

ZZA0882D

Revision: November 2015

2016 JUKE

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COMPONENT PARTS

SYSTEM DESCRIPTION

COMPONENT PARTS

Component Parts Location

INFOID:0000000012199351

ABS actuator and electric unit (con-
trol unit)
Refer to

BRC-9, "Component Parts

Location"

ECM
Refer to

EC-600, "ENGINE CON-

TROL SYSTEM :
Component Parts Location"

(Ex-

cept for NISMO RS),

EC-27, "EN-

GINE CONTROL SYSTEM :
Component Parts Location"

(For

NISMO RS).

Front wheel sensor
Refer to

BRC-9, "Component Parts

Location"

TCM
Refer to

TM-156, "CVT CONTROL

SYSTEM : Component Parts Loca-
tion"

(RE0F10B),

TM-361, "CVT

CONTROL SYSTEM : Component
Parts Location"

(RE0F10D).

Combination meter
Refer to

MWI-6, "METER SYSTEM :

Component Parts Location"

AWD warning lamp
(In combination meter)

AWD mode indicator lamp (AWD-V)
(In combination meter)

AWD mode indicator lamp (AWD)
(In combination meter)

Torque distribution indicator
(In combination meter)

10. Steering angle sensor

Refer to

BRC-9, "Component Parts

Location"

11. Rear wheel sensor

Refer to

BRC-9, "Component Parts

Location"

12. AWD mode switch

13. AWD control module

14. AWD solenoid

(Inside rear final drive)

15. Electric controlled coupling

(Inside rear final drive)

Instrument driver lower panel

Under front (left side) seat

Rear final drive

JSDIA3802GB

Revision: November 2015

2016 JUKE

COMPONENT PARTS

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Component Description

INFOID:0000000012199352

AWD Control Module

INFOID:0000000012199353

• AWD control module controls driving force distribution by signals from each sensor from front wheel driving

mode (100:0) to 4-wheel driving mode (50:50).

• Driving torque between both rear wheels is automatically controlled between 100:0 and 0:100 during accel-

eration and cornering.

• Make the vehicle fail-safe condition if malfunction is detected in AWD system. For fail-safe function, refer to

DLN-28, "Fail-safe"

• AWD actuator relay is integrated with AWD control module, and supplies AWD solenoid with voltage.

• Self-diagnosis can be done with CONSULT.

AWD Solenoid

INFOID:0000000012199354

AWD solenoid is integrated with each electric controlled coupling, and controls electric controlled couplings by

command current from AWD control module.

Electric Controlled Coupling

INFOID:0000000012199355

Electric controlled couplings are integrated with rear final drive and transmits driving force to rear drive shaft.

For operation, refer to

DLN-14, "Operation Principle"

AWD Mode Switch

INFOID:0000000012199356

• AWD mode is selectable among 2WD, AWD-V, and AWD by operating the AWD mode switch while the igni-

tion switch is ON or the engine is running.

• Tilting the switch to the 2WD/AWD side allows mode selection between 2WD and AWD. To switch mode to

AWD-V, simply position the switch in AWD-V (neutral position).

Component parts

Reference/Function

AWD control module

DLN-11, "AWD Control Module"

AWD solenoid

DLN-11, "AWD Solenoid"

Electric controlled coupling

DLN-11, "Electric Controlled Coupling"

AWD mode switch

DLN-11, "AWD Mode Switch"

AWD warning lamp

DLN-12, "AWD Warning Lamp"

AWD mode indicator lamp (AWD-V, AWD)

DLN-12, "AWD Mode Indicator Lamp"

Torque distribution indicator

DLN-12, "Torque Distribution Indicator"

ABS actuator and electric unit (control unit)·

Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to

DLN-16, "AWD SYSTEM : System Diagram"

Wheel sensor

BRC-11, "Wheel Sensor and Sensor Rotor"

Yaw rate/side/decel G sensor

BRC-13, "Yaw Rate/Side/Decel G Sensor"

ECM

Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to

DLN-16, "AWD SYSTEM : System Diagram"

Accelerator pedal position sensor

EC-606, "Accelerator Pedal Position Sensor"

(Except for NISMO RS),

EC-33, "Ac-

celerator Pedal Position Sensor"

(For NISMO RS)

TCM

Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to

DLN-16, "AWD SYSTEM : System Diagram"

Combination meter

Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to

DLN-16, "AWD SYSTEM : System Diagram"

Steering angle sensor

Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to

DLN-16, "AWD SYSTEM : System Diagram"

Revision: November 2015

2016 JUKE

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COMPONENT PARTS

AWD Warning Lamp

INFOID:0000000012199357

• After the AWD system is activated, the AWD warning lamp turns OFF during front and rear wheels driving

torque distribution.

• After the AWD system is deactivated by fail-safe function and torque distribution of front and rear wheels is

stopped, the AWD warning lamp turns ON to indicate that the state is in 2WD.

NOTE:

The AWD warning lamp does not turn ON when only torque distribution of both rear wheels is stopped by the

fail-safe function.

• The AWD warning lamp blinks to indicate that the state is in 2WD when the AWD system is temporarily

stopped by the protection function.

• Also turns ON when ignition switch is turned ON, for the purpose of lamp check. Turns OFF after the engine

starts if system is normal.

*: The AWD warning lamp does not turn ON when only torque distribution of both rear wheels is stopped.

NOTE:

AWD warning lamp also turns ON due to data reception error, CAN communication error etc.

AWD Mode Indicator Lamp

INFOID:0000000012199358

The following is the indications of AWD mode indicator lamp.

Torque Distribution Indicator

INFOID:0000000012199359

• Torque distribution indicator is displayed when the ODO/TRIP indication on the combination meter is

switched.

• The number of bars shows driving force distributed to each tire. (Maximum bars: 3)

Condition

AWD warning lamp

Lamp check

Turns ON when ignition switch is turned ON.

(Turns OFF approx. 1 second after the engine start.)

AWD system is malfunction

Protection function is activated due to heavy load to electric controlled
coupling. (AWD system is not malfunctioning and AWD system chang-
es to front wheel drive.)

Quick blinking: 2 times/second

(Blinking in approx. 1 minute and then turning OFF)

Large difference in diameter of front/rear tires

Slow blinking: 1 time/2 seconds

(Continuing to blink until turning ignition switch OFF)

Other than above (System is normal)

OFF

Condition

AWD mode indicator lamp

AWD-V

AWD

Lamp check

—

Turns ON when ignition switch is turned ON for apr-

rox. 1 second and then turns OFF.

2WD mode

OFF

AWD-V mode

OFF

AWD mode

OFF

JSDIA2067ZZ

Revision: November 2015

2016 JUKE

COMPONENT PARTS

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NOTE:

The driving force distribution may not match actual one. This is not a system malfunction.

Front right side driving torque

Front left side driving torque

Rear right side driving torque

Rear left side driving torque

Revision: November 2015

2016 JUKE

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STRUCTURE AND OPERATION

STRUCTURE AND OPERATION

Sectional View

INFOID:0000000012199360

Operation Principle

INFOID:0000000012199361

POWER TRANSFER DIAGRAM

ELECTRIC CONTROLLED COUPLING

Transfer cover

Ring gear shaft

Companion flange

Drive pinion

Ring gear

Transfer case

JSDIA2068ZZ

Engine

Transaxle

Transfer

Propeller shaft

Electric controlled coupling

Rear final drive

JSDIA2069ZZ

Revision: November 2015

2016 JUKE

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