Nissan Juke (2016 year). Service Repair Manual - part 124

 

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Nissan Juke (2016 year). Service Repair Manual - part 124

 

 

DLK-174

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

REMOTE KEYLESS ENTRY RECEIVER

REMOTE KEYLESS ENTRY RECEIVER

Removal and Installation

INFOID:0000000012196759

REMOVAL

1. Remove the glove box assembly. Refer to 

IP-13, "Removal and Installation"

.

2. Remove the remote keyless entry receiver (1) mounting bolt (A),

and then remove remote keyless entry receiver.

INSTALLATION

Install in the reverse order of removal.

JMKIA6084ZZ

Revision: November 2015

2016 JUKE

INTELLIGENT KEY BATTERY

DLK-175

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

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INTELLIGENT KEY BATTERY

Removal and Installation

INFOID:0000000012196760

1. Release the lock knob at the back of the Intelligent Key and remove the mechanical key.

2. Insert a remover tool (A) wrapped with a cloth into the slit of the

corner and twist it to separate the upper part from the lower part.

CAUTION:

• Do not touch the circuit board or battery terminal.

• The key fob is water-resistant. However, if it does get wet,

immediately wipe it dry. 

3. Replace the battery with new one.

4. Align the tips of the upper and lower parts, and then push them

together until it is securely closed.

CAUTION:

• When replacing battery, keep dirt, grease, and other for-

eign materials off the electrode contact area.

• After replacing the battery, check that all Intelligent Key

functions work normally.

PIIB6221E

Battery replacement

:Coin-type lithium battery 
(CR2025)

PIIB6222E

Revision: November 2015

2016 JUKE

DLN-1

TRANSMISSION & DRIVELINE

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SECTION 

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CONTENTS

DRIVELINE

TRANSFER: TY21B

PRECAUTION ...............................................

5

PRECAUTIONS ...................................................

5

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

5

Precautions for Removing Battery Terminal  .............

5

Service Notice or Precautions for Transfer  ...............

6

Precaution for Procedure without Cowl Top Cover 

......

6

PREPARATION ............................................

7

PREPARATION ...................................................

7

Special Service Tools ................................................

7

Commercial Service Tools  ........................................

8

SYSTEM DESCRIPTION  .............................

10

COMPONENT PARTS  .......................................

10

Component Parts Location ......................................

10

Component Description ...........................................

11

AWD Control Module  ..............................................

11

AWD Solenoid .........................................................

11

Electric Controlled Coupling ....................................

11

AWD Mode Switch  ..................................................

11

AWD Warning Lamp  ...............................................

12

AWD Mode Indicator Lamp  .....................................

12

Torque Distribution Indicator ...................................

12

STRUCTURE AND OPERATION .......................

14

Sectional View .........................................................

14

Operation Principle ..................................................

14

SYSTEM .............................................................

16

AWD SYSTEM ...........................................................

16

AWD SYSTEM : System Diagram ..........................

16

AWD SYSTEM : System Description ......................

17

AWD SYSTEM : Torque Split Control  .....................

17

AWD SYSTEM : Fail-safe  .......................................

18

AWD SYSTEM : Protection Function  ......................

20

DIAGNOSIS SYSTEM (AWD CONTROL 
MODULE) ..........................................................

21

CONSULT Function .................................................

21

ECU DIAGNOSIS INFORMATION ..............

25

AWD CONTROL MODULE ...............................

25

Reference Value ......................................................

25

Fail-safe ...................................................................

28

Protection Function ..................................................

30

DTC Inspection Priority Chart ..................................

31

DTC Index  ...............................................................

31

WIRING DIAGRAM ......................................

33

AWD SYSTEM  ..................................................

33

Wiring Diagram ........................................................

33

BASIC INSPECTION  ...................................

38

DIAGNOSIS AND REPAIR WORK FLOW  .......

38

Work Flow ................................................................

38

Diagnostic Work Sheet  ............................................

39

ADDITIONAL SERVICE WHEN REPLACING 
AWD CONTROL MODULE ...............................

41

Description ...............................................................

41

Work Procedure .......................................................

41

UNIT CHARACTERISTICS WRITING  ..............

42

Description ...............................................................

42

Work Procedure .......................................................

42

DTC/CIRCUIT DIAGNOSIS  .........................

43

P1804, P1809 AWD CONTROL MODULE  .......

43

DTC Logic ................................................................

43

Diagnosis Procedure  ...............................................

43

P1808 WHEEL SPEED SENSOR  .....................

44

DTC Logic ................................................................

44

Revision: November 2015

2016 JUKE

DLN-2

Diagnosis Procedure  ..............................................

44

P1811 POWER SUPPLY CIRCUIT FOR AWD 
CONTROL MODULE  .........................................

45

DTC Logic ...............................................................

45

Diagnosis Procedure  ..............................................

45

P1813 AWD MODE SWITCH  ............................

47

DTC Logic ...............................................................

47

Diagnosis Procedure  ..............................................

47

Component Inspection ............................................

48

P181B INCOMPLETE SELFSHUT ....................

50

DTC Logic ...............................................................

50

Diagnosis Procedure  ..............................................

50

P181D ENGINE TORQUE SIGNAL ...................

52

DTC Logic ...............................................................

52

Diagnosis Procedure  ..............................................

52

P181E STEERING ANGLE SENSOR  ...............

53

DTC Logic ...............................................................

53

Diagnosis Procedure  ..............................................

53

P181F INCOMPLETE CALIBRATION  ..............

54

DTC Logic ...............................................................

54

Diagnosis Procedure  ..............................................

54

P1820 ENGINE SPEED SIGNAL  ......................

55

DTC Logic ...............................................................

55

Diagnosis Procedure  ..............................................

55

P1829 ACCELERATOR PEDAL POSITION 
SENSOR ............................................................

56

DTC Logic ...............................................................

56

Diagnosis Procedure  ..............................................

56

P182D AWD SOLENOID (LEFT) .......................

57

DTC Logic ...............................................................

57

Diagnosis Procedure  ..............................................

57

Component Inspection ............................................

59

P182E AWD SOLENOID (RIGHT) .....................

60

DTC Logic ...............................................................

60

Diagnosis Procedure  ..............................................

60

Component Inspection ............................................

62

P1830 ABS OPERATION SIGNAL  ...................

63

DTC Logic ...............................................................

63

Diagnosis Procedure  ..............................................

63

P1831 VDC OPERATION SIGNAL  ...................

64

DTC Logic ...............................................................

64

Diagnosis Procedure  ..............................................

64

P1832 TCS OPERATION SIGNAL ....................

65

DTC Logic ...............................................................

65

Diagnosis Procedure  ..............................................

65

P183B SOLENOID POWER SUPPLY ...............

66

DTC Logic ...............................................................

66

Diagnosis Procedure  ..............................................

66

P183C DECEL G SENSOR  ...............................

68

DTC Logic  ...............................................................

68

Diagnosis Procedure ...............................................

68

P183D SIDE G SENSOR ...................................

69

DTC Logic  ...............................................................

69

Diagnosis Procedure ...............................................

69

P183E YAW RATE SENSOR  ............................

70

DTC Logic  ...............................................................

70

Diagnosis Procedure ...............................................

70

P183F GEAR POSITION SIGNAL  ....................

71

DTC Logic  ...............................................................

71

Diagnosis Procedure ...............................................

71

P1840 OUTPUT SPEED SIGNAL  .....................

72

DTC Logic  ...............................................................

72

Diagnosis Procedure ...............................................

72

P1864 INPUT SPEED SIGNAL  .........................

73

DTC Logic  ...............................................................

73

Diagnosis Procedure ...............................................

73

P1865 GEAR RATIO SIGNAL ...........................

74

DTC Logic  ...............................................................

74

Diagnosis Procedure ...............................................

74

U1000 CAN COMM CIRCUIT ............................

75

Description ..............................................................

75

DTC Logic  ...............................................................

75

Diagnosis Procedure ...............................................

75

U1010 CONTROL UNIT (CAN)  .........................

76

Description ..............................................................

76

DTC Logic  ...............................................................

76

Diagnosis Procedure ...............................................

76

POWER SUPPLY AND GROUND CIRCUIT .....

77

Diagnosis Procedure ...............................................

77

AWD WARNING LAMP .....................................

79

Component Function Check  ...................................

79

Diagnosis Procedure ...............................................

79

AWD MODE INDICATOR LAMP (AWD-V)  .......

80

Component Function Check  ...................................

80

Diagnosis Procedure ...............................................

80

AWD MODE INDICATOR LAMP (AWD) ...........

81

Component Function Check  ...................................

81

Diagnosis Procedure ...............................................

81

SYMPTOM DIAGNOSIS  ............................

82

AWD WARNING LAMP DOES NOT TURN ON 

...

82

Description ..............................................................

82

Diagnosis Procedure ...............................................

82

AWD WARNING LAMP DOES NOT TURN 
OFF ....................................................................

83

Revision: November 2015

2016 JUKE

DLN-3

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Description ..............................................................

83

Diagnosis Procedure ...............................................

83

HEAVY TIGHT-CORNER BRAKING SYMP-
TOM OCCURS  ...................................................

84

Description ..............................................................

84

Diagnosis Procedure ...............................................

84

VEHICLE DOES NOT ENTER AWD MODE  ......

85

Description ..............................................................

85

Diagnosis Procedure ...............................................

85

AWD WARNING LAMP BLINKS QUICKLY  ......

86

Description ..............................................................

86

AWD WARNING LAMP BLINKS SLOWLY .......

87

Description ..............................................................

87

Diagnosis Procedure ...............................................

87

DECREASE IN TURNING PERFORMANCE .....

88

Description ..............................................................

88

Diagnosis Procedure ...............................................

88

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  ............................

89

NVH Troubleshooting Chart  ....................................

89

PERIODIC MAINTENANCE .........................

90

TRANSFER OIL  .................................................

90

Inspection ................................................................

90

Draining ...................................................................

90

Refilling ...................................................................

90

REMOVAL AND INSTALLATION ...............

91

AWD CONTROL MODULE  ................................

91

Exploded View  ........................................................

91

Removal and Installation .........................................

91

AWD MODE SWITCH  ........................................

93

Removal and Installation .........................................

93

UNIT REMOVAL AND INSTALLATION  ......

94

TRANSFER ASSEMBLY  ...................................

94

Exploded View  ........................................................

94

Removal and Installation .........................................

94

Inspection ................................................................

95

UNIT DISASSEMBLY AND ASSEMBLY  ....

96

RING GEAR SHAFT ...........................................

96

Exploded View  ........................................................

96

Disassembly ............................................................

97

Assembly .................................................................

98

Adjustment ..............................................................

99

Inspection ..............................................................

109

DRIVE PINION ..................................................

111

Exploded View  ......................................................

111

Disassembly ..........................................................

112

Assembly ...............................................................

113

Adjustment .............................................................

115

Inspection ..............................................................

115

TRANSFER CASE  ..........................................

116

Exploded View .......................................................

116

Disassembly ..........................................................

117

Assembly ...............................................................

117

Inspection ..............................................................

119

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

120

SERVICE DATA AND SPECIFICATIONS 
(SDS) ...............................................................

120

General Specifications ...........................................

120

Preload Torque ......................................................

120

Backlash ................................................................

120

Companion Flange Runout ....................................

120

REAR PROPELLER SHAFT: 3Ff16-ETJ75

PRECAUTION ............................................

121

PRECAUTIONS ...............................................

121

Precautions for Removing Battery Terminal ..........

121

Service Notice or Precautions for Rear Propeller 
Shaft ......................................................................

121

SYMPTOM DIAGNOSIS  ............................

122

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  .........................

122

NVH Troubleshooting Chart  ..................................

122

PERIODIC MAINTENANCE  ......................

123

REAR PROPELLER SHAFT ...........................

123

Inspection ..............................................................

123

REMOVAL AND INSTALLATION .............

124

REAR PROPELLER SHAFT ...........................

124

Exploded View .......................................................

124

Removal and Installation  .......................................

124

Inspection ..............................................................

126

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

128

SERVICE DATA AND SPECIFICATIONS 
(SDS) ...............................................................

128

General Specifications ...........................................

128

Propeller Shaft Runout  ..........................................

128

Journal Axial Play  ..................................................

128

REAR FINAL DRIVE: RTVS

PRECAUTION ............................................

129

PRECAUTIONS ...............................................

129

Precautions for Removing Battery Terminal ..........

129

Service Notice or Precautions for Rear Final Drive ..

129

Revision: November 2015

2016 JUKE

DLN-4

PREPARATION ..........................................

131

PREPARATION  ...............................................

131

Special Service Tools  ............................................

131

Commercial Service Tools .....................................

133

SYSTEM DESCRIPTION  ...........................

135

STRUCTURE AND OPERATION  ....................

135

Sectional View  .......................................................

135

Electric controlled coupling ....................................

135

SYMPTOM DIAGNOSIS  ............................

136

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING ..........................

136

NVH Troubleshooting Chart  ..................................

136

PERIODIC MAINTENANCE .......................

137

REAR DIFFERENTIAL GEAR OIL ..................

137

Inspection ..............................................................

137

Draining .................................................................

137

Refilling ..................................................................

137

REMOVAL AND INSTALLATION ..............

138

FRONT OIL SEAL  ...........................................

138

Exploded View .......................................................

138

Removal and Installation  .......................................

138

SIDE OIL SEAL  ...............................................

143

Exploded View .......................................................

143

Removal and Installation  .......................................

143

ELECTRIC CONTROLLED COUPLING  .........

145

Exploded View .......................................................

145

Removal and Installation  .......................................

145

ELECTRIC CONTROLLED COUPLING OIL 
SEAL ................................................................

149

Exploded View  ......................................................

149

Removal and Installation .......................................

149

UNIT REMOVAL AND INSTALLATION ...

151

REAR FINAL DRIVE ASSEMBLY  ...................

151

Exploded View  ......................................................

151

Removal and Installation .......................................

151

UNIT DISASSEMBLY AND ASSEMBLY ..

154

ELECTRIC CONTROLLED COUPLING  ..........

154

Exploded View  ......................................................

154

Disassembly ..........................................................

155

Assembly ..............................................................

156

CENTER STEM ASSEMBLY  ...........................

158

Exploded View  ......................................................

158

Disassembly ..........................................................

159

Assembly ..............................................................

160

Adjustment ............................................................

162

Inspection ..............................................................

166

DRIVE PINION ..................................................

168

Exploded View  ......................................................

168

Disassembly ..........................................................

169

Assembly ..............................................................

170

Adjustment ............................................................

172

Inspection ..............................................................

173

SERVICE DATA AND SPECIFICATIONS 
(SDS) .........................................................

175

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

175

General Specification ............................................

175

Drive Gear Runout  ................................................

175

Preload Torque  .....................................................

175

Backlash ...............................................................

175

Companion Flange Runout  ...................................

175

Revision: November 2015

2016 JUKE

PRECAUTIONS

DLN-5

< PRECAUTION >

[TRANSFER: TY21B]

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PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000012199346

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along

with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain

types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS

system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front

air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.

Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this

Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, it is recommended that all maintenance

and repair be performed by an authorized NISSAN/INFINITI dealer.

• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury

caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,

see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness

connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.

• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with

a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing

serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery or batteries, and wait at least 3 minutes before performing any service.

Precautions for Removing Battery Terminal

INFOID:0000000012833568

When disconnecting the battery terminal, pay attention to the following.

• Always use a 12V battery as power source.

• Never disconnect battery terminal while engine is running.

• When removing the 12V battery terminal, turn OFF the ignition

switch and wait at least 30 seconds.

• For vehicles with the engine listed below, remove the battery termi-

nal after a lapse of the specified time:

NOTE:

ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal

is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.

• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait

for at least 15 minutes to remove the battery terminal.

NOTE:

D4D engine

: 20 minutes

YS23DDT

: 4 minutes

HRA2DDT

: 12 minutes

YS23DDTT

: 4 minutes

K9K engine

: 4 minutes

ZD30DDTi

: 60 seconds

M9R engine

: 4 minutes

ZD30DDTT

: 60 seconds

R9M engine

: 4 minutes

V9X engine

: 4 minutes

YD25DDTi

: 2 minutes

SEF289H

Revision: November 2015

2016 JUKE

DLN-6

< PRECAUTION >

[TRANSFER: TY21B]

PRECAUTIONS

• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.

• Example of high-load driving

- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.

- Driving for 30 minutes or more on a steep slope.

• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON

the ignition switch.

NOTE:

If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-

nected, then DTC may be detected.

• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.

NOTE:

The removal of 12V battery may cause a DTC detection error.

Service Notice or Precautions for Transfer

INFOID:0000000012199348

• After overhaul refill the transfer with new transfer oil.

• Check the oil level or replace the oil only with the vehicle parked on level surface.

• During removal or installation, keep inside of transfer clear of dust or dirt.

• Replace all tires at the same time. Always use tires of the proper size and the same brand and pattern. Fit-

ting improper size and unusual wear tires applies excessive force to vehicle mechanism and can cause lon-

gitudinal vibration.

• Disassembly should be done in a clean work area.

• Before proceeding with disassembly, thoroughly clean the transfer. It is important to prevent the internal

parts from becoming contaminated by dirt or other foreign matter.

• Check for the correct installation status prior to removal or disassembly. If matching marks are required, be

certain they do not interfere with the function of the parts when applied.

• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or

reassembly.

• Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them

with a new one if necessary.

• Gaskets, seals and lock nuts should be replaced any time when the transfer is disassembled.

• When replacing the parts, use the genuine parts.

• In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If tight-

ening sequence is specified, use it.

• Observe the specified torque when assembling.

• Clean and flush the parts sufficiently and blow-dry them.

• Never damage sliding surfaces and mating surfaces.

• Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere

with the operation of the transfer.

• When loosening pinion lock nut, replace collapsible spacer.

• Dispose of the waste oil using the methods prescribed law, ordinance, etc., after replacing transfer oil.

• After removing transfer assembly from the vehicle, when replace transfer case oil seals (right and left).

NOTE:

Transfer case oil seals (right and left) cannot be replaced on vehicle, because there is not enough room.

Precaution for Procedure without Cowl Top Cover

INFOID:0000000012991388

When performing the procedure after removing cowl top cover, cover

the lower end of windshield with urethane, etc to prevent damage to

windshield.

PIIB3706J

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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