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Nissan Juke (2016 year). Service Repair Manual - part 121

DLK-150

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

BACK DOOR

For NISMO RS models

Unit: mm (in)

FITTING ADJUSTMENT PROCEDURE

1. Loosen back door striker mounting bolts.
2. Loosen back door hinge mounting nuts (back door side).
3. Adjust back door using back door striker and back door hinge to the specified value, as shown in the fol-

lowing table.

4. After adjustment tighten back door striker mounting bolts and back door hinge mounting nuts (back door

side) to the specified torque.

5. Screw bumper rubber (upper) into the stopper position (A), and

then loosen by a half turn.

6. Screw bumper rubber (lower) into the end position of threads.

CAUTION:

• After installation, apply touch-up paint (the body color) onto the head of back door hinge mounting

nuts.

• After adjusting, perform camera image calibration (with around view monitor). Refer to

AV-116,

"CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR) : Work Procedure"

• After adjusting, perform rear view camera adjustment (with rear view camera). Refer to

AV-56,

"Adjustment"

BACK DOOR STRIKER ADJUSTMENT

Adjust back door striker so that it becomes parallel with back door lock insertion direction.

BACK DOOR STRIKER
BACK DOOR STRIKER : Removal and Installation

INFOID:0000000012196725

REMOVAL

Rear combination
lamp – Back door
glass

B – B G

Clearance

2.8 – 7.2 (0.110 – 0.283)

<2.0 (0.079)

Rear bumper fas-
cia – Back door

C – C

Clearance

6.0 – 10.0 (0.236 – 0.394)

—

Surface height

9.1 – 12.6 (-0.358 – 0.496)

—

Portion

Standard

Difference

(LH/RH, MAX)

Portion

Standard

Difference

(LH/RH, MAX)

Roof panel – Back
door

A – A

Clearance

5.0 – 7.0 (0.197 – 0.276)

—

E Surface height

0.9 – 2.9 (0.035 – 0.114)

—

Rear combination
lamp – Back door
glass

B – B F

Clearance

2.8 – 7.2 (0.110 – 0.283)

<2.0 (0.079)

Rear bumper fas-
cia – Back door

C – C

Clearance

6.0 – 10.0 (0.236 – 0.394)

—

H Surface height

(-0.5) – (+3.0) [(-0.020) – (+0.118)]

—

JMKIA5843ZZ

Revision: November 2015

2016 JUKE

BACK DOOR

DLK-151

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

DLK

1. Remove luggage rear plate. Refer to

INT-35, "LUGGAGE REAR PLATE : Removal and Installation"

2. Remove TORX bolts, and then remove back door striker.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• After installation, check back door open/close, lock/unlock operation.

• After installation, perform the fitting adjustment. Refer to

DLK-148, "BACK DOOR ASSEMBLY :

Adjustment"

BACK DOOR HINGE
BACK DOOR HINGE : Removal and Installation

INFOID:0000000012196726

REMOVAL

1. Remove back door assembly. Refer to

DLK-145, "BACK DOOR ASSEMBLY : Removal and Installation"

2. Remove back door hinge mounting nuts (body side), and then remove back door hinge.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• After installation, check back door open/close, lock/unlock operation.

• After installation, perform the fitting adjustment. Refer to

DLK-148, "BACK DOOR ASSEMBLY :

Adjustment"

• Check back door hinge rotating part for poor lubrication. If

necessary, apply body grease.

BACK DOOR STAY
BACK DOOR STAY : Removal and Installation

INFOID:0000000012196727

REMOVAL

1. Remove luggage side upper finisher and rear pillar cap. Refer to

INT-36, "LUGGAGE SIDE UPPER FIN-

ISHER : Removal and Installation"

2. Support the back door with the suitable material to prevent it from falling.

WARNING:

Bodily injury may occur if no supporting rod is holding the back door open when removing the

back door stay.

3. Remove back door stay mounting bolts (body side).
4. Remove the metal clip (3) located on the connection between

the back door stay (1) and the stud ball (2) (back door side) by

using a flat-bladed screwdriver (A).

CAUTION:

Be careful not to damage painted surface.

5. Remove back door stay (back door side).

JMKIA5659ZZ

JMKIA2255ZZ

Revision: November 2015

2016 JUKE

DLK-152

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

BACK DOOR

6. Remove mounting bolts, and then remove back door stay lower bracket.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Apply anticorrosive agent onto the mounting surface.

• After installation, check back door open/close, lock/unlock operation.

BACK DOOR STAY : Disposal

INFOID:0000000012196728

1. Fix back door stay (1) using a vise (C).
2. Using hacksaw (A) slowly make 2 holes in the back door stay, in

numerical order as shown in the figure.

CAUTION:

• When cutting a hole on back door stay, always cover a

hacksaw using a shop cloth (B) to avoid scattering metal

fragments or oil.

• Wear eye protection (safety glasses).

• Wear gloves.

BACK DOOR WEATHER-STRIP
BACK DOOR WEATHER-STRIP : Removal and Installation

INFOID:0000000012196729

REMOVAL

Pull up and remove engagement with body from weather-strip joint.

CAUTION:

Never pull strongly on weather-strip.

INSTALLATION

1. Working from the upper section, align weather-strip center mark with vehicle center position mark and

install weather-strip onto the vehicle.

2. For the lower section, insert pad (A) into weather-strip (1), and

then fix the connection point.

JMKIA3336ZZ

A: 20 mm (0.787 in)
B: Cut at the groove.

JMKIA3609ZZ

JMKIA5661ZZ

Revision: November 2015

2016 JUKE

BACK DOOR

DLK-153

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

DLK

3. Align the connecting point (B) of weather-strip (2) to the center

(A) of striker (1), and then install as shown in the figure.

4. Pull weather-strip gently to ensure that there is no loose section.

NOTE:

Check that weather-strip fits tightly in each corner and luggage rear plate.

JMKIA5662ZZ

Revision: November 2015

2016 JUKE

DLK-154

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

HOOD LOCK

HOOD LOCK

Exploded View

INFOID:0000000012196730

HOOD LOCK
HOOD LOCK : Removal and Installation

INFOID:0000000012196731

REMOVAL

1. Remove front center grille. Refer to

EXT-26, "Removal and Installation"

2. Remove crash zone sensor. Refer to

SR-24, "Removal and Installation"

3. Remove hood lock assembly mounting bolts, and then remove hood lock assembly.
4. Disconnect hood lock control cable assembly (2) from hood lock

assembly (1).

INSTALLATION

Hood lock control cable assembly

Hood lock assembly

: Clip

: N·m (kg-m, ft-lb)

: Body grease

JMKIA5899GB

JMKIA5900ZZ

Revision: November 2015

2016 JUKE

HOOD LOCK

DLK-155

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

DLK

Note the following items, and install in the reverse order of removal.

CAUTION:

• Check that hood lock control cable is properly engaged with hood lock.

• After installation, perform hood fitting adjustment. Refer to

DLK-125, "HOOD ASSEMBLY : Adjust-

ment"

• After installation, perform hood lock control inspection. Refer to

DLK-155, "Inspection"

HOOD LOCK CONTROL CABLE
HOOD LOCK CONTROL CABLE : Removal and Installation

INFOID:0000000012196732

REMOVAL

1. Disconnect hood lock control cable assembly from hood lock assembly.
2. Remove fender protector (LH). Refer to

EXT-31, "Removal and Installation"

3. Remove hood lock cable clip.
4. Remove hood lock control cable assembly of instrument lower

panel (LH), and then remove fuel filler lid opener cable (2) from

fuel filler lid opener lever (1).

5. Remove grommet on the lower dash, and pull the hood lock control cable toward the passenger compart-

ment.

CAUTION:

While pulling, never to damage (peeling) the outside of hood lock control cable.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Never to bend cable too much, keeping the radius 100 mm (3.937 in) or more.

• Check that cable is not offset from the positioning grommet,

and apply the sealant to the grommet (at * mark) properly.

• Check that hood lock control cable is properly engaged with hood lock.

• After installation, perform hood fitting adjustment. Refer to

DLK-125, "HOOD ASSEMBLY : Adjust-

ment"

• After installation, perform hood lock control inspection. Refer to

DLK-155, "Inspection"

Inspection

INFOID:0000000012196733

NOTE:

If the hood lock cable is bent or deformed, replace it.
1. Check that secondary latch is securely engaged with securely striker from the dead load of the hood

assembly.

JMKIA5901ZZ

PIIB5801E

Revision: November 2015

2016 JUKE

DLK-156

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

HOOD LOCK

2. Check that primary latch is securely engaged with primary striker when hood assembly is closed [free-fall

from approximately 200 mm (7.874 in) height].

CAUTION:

Never free-fall hood assembly from a height of 300 (11.811 in) mm or more.

3. While operating the hood opener carefully, check that the front end of the hood is lifted by approximately

20 mm (0.787 in) (A). Also, check that the hood opener returns to the original position.

4. Check that secondary latch is properly engaged with secondary striker [6.8 mm (0.268 in)] (B).
5. Check the hood lock lubrication condition. If necessary, apply

body grease to hood lock.

Primary striker

Primary latch

Secondary latch

Secondary striker

: Grease up point

JMKIA5673ZZ

JMKIA5674ZZ

Revision: November 2015

2016 JUKE

FRONT DOOR LOCK

DLK-157

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

DLK

FRONT DOOR LOCK

Exploded View

INFOID:0000000012196734

DOOR LOCK
DOOR LOCK : Removal and Installation

INFOID:0000000012196735

REMOVAL

1. Remove front door glass and front door lower sash (rear). Refer to

GW-17, "Removal and Installation"

2. Remove inside handle. Refer to

DLK-158, "INSIDE HANDLE : Removal and Installation"

3. Disengage inside handle cable and lock knob cable from cable clip.
4. Remove outside handle bracket. Refer to

DLK-158, "OUTSIDE HANDLE : Removal and Installation"

5. Remove door lock assembly TORX bolts.
6. Disconnect door lock actuator connector, and then remove door lock assembly.

Door key cylinder assembly (driver
side)
Outside handle escutcheon (passen-
ger side)

Rear gasket

Outside handle bracket

TORX bolt

Key rod (driver side)

Door lock assembly

Inside handle

Outside handle

Front gasket

10. Cable clip

: Pawl

: Vehicle front

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Body grease

JMKIA5883GB

Revision: November 2015

2016 JUKE

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