Nissan Juke (2016 year). Service Repair Manual - part 120

 

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Nissan Juke (2016 year). Service Repair Manual - part 120

 

 

DLK-142

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

REAR DOOR

DOOR ASSEMBLY : Adjustment

INFOID:0000000012196718

Check the clearance and surface height between front door and each part by visually and touching. 

If the clearance and the surface height are out of specification, adjust them according to the procedures

shown below.

Unit: mm (in)

FITTING ADJUSTMENT PROCEDURE

1. Remove center pillar lower garnish. Refer to 

INT-22, "CENTER PILLAR LOWER GARNISH : Removal

and Installation"

.

1.

Front fender

2.

Front door 

3.

Rear door

4.

Body side outer

5.

Door striker

6.

TORX bolt

7.

Front door hinge

8.

Rear door hinge (upper)

9.

Rear door hinge (lower)

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Body grease

Portion

Clearance

Surface height

Front door – Rear door

B – B

3.3 – 5.3 (0.130 – 0.209)

(-1.0) – (+1.0) [(-0.039) – (+0.039)]

Rear door – Body side outer

C – C

2.6 – 4.6 (0.102 – 0.181)

(-1.0) – (+1.0) [(-0.039) – (+0.039)]

JMKIA5638GB

Revision: November 2015

2016 JUKE

REAR DOOR

DLK-143

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

C

D

E

F

G

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A

B

DLK

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2. Loosen door hinge mounting nuts on door side.
3. Adjust the surface height of rear door according to the fitting standard dimension.
4. Temporarily tighten door hinge mounting nuts on door side.
5. Loosen door hinge mounting nuts and bolts on body side. 
6. Raise rear door at rear end to adjust clearance of rear door according to the fitting standard dimension.
7. After adjustment tighten bolts and nuts to the specified torque.

CAUTION:

• After installation, apply touch-up paint (the body color) onto the head of hinge mounting bolts

and nuts.

• Check door hinge rotating part for poor lubrication. If necessary, apply body grease.

8. Install center pillar lower garnish. Refer to 

INT-22, "CENTER PILLAR LOWER GARNISH : Removal and

Installation"

.

DOOR STRIKER ADJUSTMENT

Adjust door striker so that it becomes parallel with door lock insertion direction.

DOOR STRIKER
DOOR STRIKER : Removal and Installation

INFOID:0000000012196719

REMOVAL

Remove TORX bolts, and then remove door striker.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Check rear door open/close, lock/unlock operation after installation.

• After installation, be sure to perform the fitting adjustment. Refer to 

DLK-142, "DOOR ASSEMBLY :

Adjustment"

.

DOOR HINGE
DOOR HINGE : Removal and Installation

INFOID:0000000012196720

CAUTION:

• Perform work with 2 workers, because of it’s heavy weight.

• When removing and installing rear door assembly, support door with a jack and shop cloth to pro-

tect door and body.

REMOVAL

1. Remove rear door assembly. Refer to 

DLK-140, "DOOR ASSEMBLY : Removal and Installation"

.

2. Remove center pillar lower garnish. Refer to 

INT-22, "CENTER PILLAR LOWER GARNISH : Removal

and Installation"

.

3. Remove rear door hinge mounting bolts and nuts (body side), and then remove door hinge.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Apply anticorrosive agent onto the mounting surface.

• Check rear door open/close operation after installation.

• When removing and installing rear door assembly, perform the fitting adjustment. Refer to 

DLK-142,

"DOOR ASSEMBLY : Adjustment"

.

• After installing, apply the touch-up paint (the body color) onto the head of door hinge mounting nuts.

Revision: November 2015

2016 JUKE

DLK-144

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

REAR DOOR

• Check door hinge rotating part for poor lubrication. If neces-

sary, apply body grease.

DOOR CHECK LINK
DOOR CHECK LINK : Removal and Installation

INFOID:0000000012196721

REMOVAL

1. Fully close the rear door window.
2. Remove rear door finisher. Refer to 

INT-16, "Removal and Installation"

.

3. Remove mounting bolts of rear door speaker, and then remove rear door speaker.
4. Disconnect harness connector of rear door speaker.
5. Remove mounting bolt of the check link on the vehicle.
6. Remove mounting bolts of the check link on door panel.
7. Take door check link (1) out from the hole of door panel (2).

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Check rear door open/close operation after installation.

• Check door check link rotating part for poor lubrication. If

necessary, apply grease.

: Grease up point

JMKIA5641ZZ

JMKIA5879ZZ

: Grease up point

JMKIA5642ZZ

Revision: November 2015

2016 JUKE

BACK DOOR

DLK-145

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

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BACK DOOR

Exploded View

INFOID:0000000012196722

REMOVAL

BACK DOOR ASSEMBLY
BACK DOOR ASSEMBLY : Removal and Installation

INFOID:0000000012196723

CAUTION:

• Operate with two workers, because of its heavy weight.

• Use protective tape or shop cloth to protect from damage during removal and installation.

REMOVAL

1. Remove luggage side upper finisher (LH and RH). Refer to 

INT-36, "LUGGAGE SIDE UPPER FINISHER

: Removal and Installation"

.

1.

Back door weather-strip

2.

Back door stay

3.

Back door stay lower bracket

4.

Bumper rubber

5.

Back door striker

6.

Back door panel

7.

Back door hinge

8.

Hole cover

A

: Center mark

B

: Seam

: Always replace after every disassembly.

: Body grease

: Indicates that the part is connected at points with same symbol in actual vehicle.

JMKIA5652ZZ

Revision: November 2015

2016 JUKE

DLK-146

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

BACK DOOR

2. Disconnect harness connector.

3. Remove rear washer hose (1) from hose mounting clip (A), and

then disengage hose.

4. Remove center pillar upper garnish. Refer to 

INT-22, "CENTER PILLAR UPPER GARNISH : Removal

and Installation"

.

5. Remove upper side of back door weather-strip. Refer to 

DLK-152, "BACK DOOR WEATHER-STRIP :

Removal and Installation"

.

6. Remove rear assist grip (LH and RH) and mounting clips for rear portion of headlining, and then remove

rear portion of headlining. Refer to 

INT-27, "NORMAL ROOF : Exploded View"

 or 

INT-30, "SUNROOF :

Removal and Installation"

.

7. Remove ground harness mounting bolt (A) and harness fixing

clips (B).

8. Remove grommet (1), and then pull out harness from roof panel

(2).

: Vehicle front

JMKIA5653ZZ

: Vehicle front

JMKIA5654ZZ

: Vehicle front

JMKIA5655ZZ

JMKIA5657ZZ

Revision: November 2015

2016 JUKE

BACK DOOR

DLK-147

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

C

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9. Remove grommet (2), and then pull out harness and washer

tube from roof panel (1).

10. Support back door with the proper material to prevent it from falling.

WARNING:

Bodily injury may occur if no supporting rod is holding the back door open when removing the

back door stay.

11. Remove back door stay (back door side). Refer to 

DLK-151, "BACK DOOR STAY : Removal and Installa-

tion"

.

12. Remove back door hinge mounting nuts on back door and remove back door assembly.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Check back door hinge rotating part for poor lubrication. If necessary, apply body grease.

• After installation, check back door open/close, lock/unlock operation.

• After installation, perform the fitting adjustment. Refer to 

DLK-148, "BACK DOOR ASSEMBLY :

Adjustment"

.

JMKIA5658ZZ

Revision: November 2015

2016 JUKE

DLK-148

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

BACK DOOR

BACK DOOR ASSEMBLY : Adjustment

INFOID:0000000012196724

Except for NISMO/NISMO RS models

JMKIB4167GB

1.

Back door assembly

2.

Bumper rubber (upper)

3.

Bumper rubber (lower)

4.

Back door hinge

5.

Back door striker

6.

TORX bolt

7.

Roof panel

8.

Rear combination lamp

9.

Back door glass

10. Rear bumper fascia
D.

Rear bumper fascia R end

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Body grease

Revision: November 2015

2016 JUKE

BACK DOOR

DLK-149

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

C

D

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A

B

DLK

N

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P

For NISMO/NISMO RS models

Check the clearance and the surface height between back door and each part by seeing and touching.

If the clearance and the surface height are out of specification, adjust them according to the procedures

shown below.

Except for NISMO RS models

Unit: mm (in)

JMKIA9210GB

1.

Back door assembly

2.

Bumper rubber (upper)

3.

Bumper rubber (lower)

4.

Back door hinge

5.

Back door striker

6.

TORX bolt

7.

Roof panel

8.

Rear combination lamp

9.

Back door glass

10. Rear bumper fascia

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Body grease

Portion

Standard

Difference

(LH/RH, MAX)

Roof panel – Back 
door 

A – A

E

Clearance

5.0 – 7.0 (0.197 – 0.276)

—

F Surface height

0.9 – 2.9 (0.035 – 0.114)

—

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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