Nissan Juke (2016 year). Service Repair Manual - part 119

 

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Nissan Juke (2016 year). Service Repair Manual - part 119

 

 

DLK-134

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

FRONT FENDER

8. Remove front fender stiffener (2) from the vehicle body while

carefully pulling upper portion of front fender (1) toward vehicle

outside.

9. Remove front fender assembly.

CAUTION:

An viscous urethane foam is installed on the back surface of front fender. When removing the

front fender, be careful to not deform the front fender while performing the procedure and remov-

ing the viscous urethane foam a little at a time.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• After installation, apply the touch-up paint (the body color) onto the head of front fender mounting

bolts.

• After installation, adjust the following part.

- Hood assembly: Refer to 

DLK-125, "HOOD ASSEMBLY : Adjustment"

.

- Front door: Refer to 

DLK-137, "DOOR ASSEMBLY : Adjustment"

.

: Vehicle front

JMKIA5633ZZ

Revision: November 2015

2016 JUKE

FRONT DOOR

DLK-135

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

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FRONT DOOR

Exploded View

INFOID:0000000012196710

DOOR ASSEMBLY
DOOR ASSEMBLY : Removal and Installation

INFOID:0000000012196711

WARNING:

• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes

or more.   

• Never use the air tools or electric tools for servicing.

CAUTION:

• Perform work with 2 workers, because of its heavy weight.

• When removing and installing front door assembly, support door with a jack and shop cloth to pro-

tect door and body.

REMOVAL

1.

Front door panel

2.

Grommet

3.

TORX bolt

4.

Door striker

5.

Door pad

6.

Bumper rubber

7.

Door check link

8.

Door hinge (lower)

9.

Door hinge (upper)

10. Grommet

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)

: Body grease

JMKIA5877GB

Revision: November 2015

2016 JUKE

DLK-136

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

FRONT DOOR

1. Disconnect front door harness connector.

2. Remove mounting bolt of door check link on the vehicle.
3. Remove door hinge mounting bolts (door side), and then remove door assembly.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Apply anticorrosive agent onto the mounting surface.

• Check front door open/close, lock/unlock operation after installation.

• Check door hinge rotating part for poor lubrication. If necessary, apply body grease.

• After installation, perform the fitting adjustment. Refer to 

DLK-137, "DOOR ASSEMBLY : Adjust-

ment"

.

• After installation, apply touch-up paint (the body color) onto the head of door hinge mounting nuts.

JMKIA5878ZZ

Revision: November 2015

2016 JUKE

FRONT DOOR

DLK-137

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

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DOOR ASSEMBLY : Adjustment

INFOID:0000000012196712

Check the clearance and surface height between front door and each part by visually and touching. 

If the clearance and the surface height are out of specification, adjust them according to the procedures

shown below.

Unit: mm (in)

FITTING ADJUSTMENT PROCEDURE

1. Remove front fender. Refer to  

DLK-133, "Removal and Installation"

.

2. Loosen door hinge mounting nuts on door side.

1.

Front fender

2.

Front door 

3.

Rear door

4.

Body side outer

5.

Door striker

6.

TORX bolt

7.

Front door hinge

8.

Rear door hinge (upper)

9.

Rear door hinge (lower)

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Body grease

Portion

Clearance

Surface height

Front fender – Front door

A – A

3.0 – 5.0 (0.118 – 0.197)

(-1.0) – (+1.0) [(-0.039) – (+0.039)]

Front door – Rear door

B – B

3.3 – 5.3 (0.130 – 0.209)

(-1.0) – (+1.0) [(-0.039) – (+0.039)]

JMKIA5638GB

Revision: November 2015

2016 JUKE

DLK-138

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

FRONT DOOR

3. Adjust the surface height of front door according to the fitting standard dimension.
4. Temporarily tighten door hinge mounting nuts on door side.
5. Loosen door hinge mounting bolts on body side. 
6. Raise front door at rear end to adjust clearance of the front door according to the fitting standard dimen-

sion.

7. After adjustment tighten bolts and nuts to the specified torque.

CAUTION:

• After installation, apply touch-up paint (the body color) onto the head of hinge mounting bolts

and nuts.

• Check door hinge rotating part for poor lubrication. If necessary, apply body grease.

8. Install front fender. Refer to refer to 

DLK-133, "Removal and Installation"

.

DOOR STRIKER ADJUSTMENT

Adjust door striker so that it becomes parallel with door lock insertion direction.

DOOR STRIKER
DOOR STRIKER : Removal and Installation

INFOID:0000000012196713

REMOVAL

Remove TORX bolts, and then remove door striker.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Check front door open/close, lock/unlock operation after installation.

• After installation, be sure to perform the fitting adjustment. Refer to 

DLK-137, "DOOR ASSEMBLY :

Adjustment"

.

DOOR HINGE
DOOR HINGE : Removal and Installation

INFOID:0000000012196714

REMOVAL

CAUTION:

• Perform work with 2 workers, because of its heavy weight.

• When removing and installing front door assembly, support door with a jack and shop cloth to pro-

tect door and body.

1. Remove front fender. Refer to 

DLK-133, "Removal and Installation"

.

2. Remove front door assembly. Refer to 

DLK-135, "DOOR ASSEMBLY : Removal and Installation"

.

3. Remove front door hinge mounting bolts (body side), and then remove front door hinge.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Apply anticorrosive agent onto the mounting surface.

• Check front door open/close, lock/unlock operation after installation.

• After installation, perform the fitting adjustment. Refer to 

DLK-137, "DOOR ASSEMBLY : Adjust-

ment"

.

• After installation, apply touch-up paint (the body color) onto the head of door hinge mounting nuts.

Revision: November 2015

2016 JUKE

FRONT DOOR

DLK-139

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

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• Check door hinge rotating part for poor lubrication. If neces-

sary, apply body grease.

DOOR CHECK LINK
DOOR CHECK LINK : Removal and Installation

INFOID:0000000012196715

REMOVAL

1. Fully close the front door window.
2. Remove front door finisher. Refer to 

INT-13, "Removal and Installation"

.

3. Disconnect harness connector of front door speaker.
4. Remove mounting bolts of front door speaker, and then remove front door speaker.
5. Remove mounting bolt of door check link on the vehicle.
6. Remove mounting bolts of door check link on door panel.
7. Take door check link (1) out from the hole of door panel (2).

INSTALLATION

Note the following item, and install in the reverse order of removal.

CAUTION:

• Check front door open/close operation after installation.

• Check door check link rotating part for poor lubrication. If

necessary, apply grease.

: Grease up point

JMKIA5641ZZ

JMKIA5879ZZ

: Grease up point

JMKIA5642ZZ

Revision: November 2015

2016 JUKE

DLK-140

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

REAR DOOR

REAR DOOR

Exploded View

INFOID:0000000012196716

DOOR ASSEMBLY
DOOR ASSEMBLY : Removal and Installation

INFOID:0000000012196717

CAUTION:

• Perform work with 2 workers, because of it’s heavy weight.

• When removing and installing rear door assembly, support door with a jack and shop cloth to pro-

tect door and body.

REMOVAL

1.

Rear door panel

2.

TORX bolt

3.

Door striker

4.

Door check link

5.

Door hinge (lower)

6.

Door hinge (upper)

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)

: Body grease

JMKIA5880GB

Revision: November 2015

2016 JUKE

REAR DOOR

DLK-141

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

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1. Remove rear door harness grommet (2) from body side outer

(1), and then pull out rear door harness.

2. Disconnect rear door harness connector.

3. Remove mounting bolt of door check link on the vehicle.
4. Remove door hinge mounting bolts (door side), and then remove rear door assembly.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Apply anticorrosive agent onto the mounting surface.

• Check rear door open/close, lock/unlock operation after installation.

• Check door hinge rotating part for poor lubrication. If necessary, apply body grease.

• After installation, perform the fitting adjustment. Refer to 

DLK-142, "DOOR ASSEMBLY : Adjust-

ment"

.

• After installation, apply touch-up paint (the body color) onto the head of door hinge mounting nuts.

JMKIA5881ZZ

JMKIA5882ZZ

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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