Nissan Juke (2016 year). Service Repair Manual - part 118

 

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Nissan Juke (2016 year). Service Repair Manual - part 118

 

 

DLK-126

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

HOOD

Unit: mm (in)

FITTING ADJUSTMENT PROCEDURE

1. Remove front center grille. Refer to 

EXT-26, "Removal and Installation"

.

2. Remove hood lock assembly, and then adjust the surface height of hood assembly, front fender assembly,

and front combination lamp according to the specified value, by rotating hood bumper rubber.

3. Position hood lock assembly and engage hood striker. Check hood lock assembly and hood striker for

looseness.

4. Move hood lock assembly laterally until the center of hood striker and hood lock assembly are vertical

when viewed from the front.

5. After adjustment, tighten lock bolts to the specified torque.
6. Open hood. Rotate bumper rubber counterclockwise between half a turn and three-quarters of a turn.
7. Check that secondary latch is securely engaged with secondary hood striker from the dead load of the

hood assembly.

8. Check that primary latch is securely engaged with primary hood striker when hood assembly is closed

[free-fall from approximately 200 mm (7.874 in) height].

CAUTION:

Never free-fall hood assembly from a height of 300 (11.811 in) mm or more.

9. Install front center grille. Refer to 

EXT-26, "Removal and Installation"

.

HOOD HINGE
HOOD HINGE : Removal and Installation

INFOID:0000000012196703

REMOVAL

1. Remove hood assembly. Refer to 

DLK-124, "HOOD ASSEMBLY : Removal and Installation"

.

2. Remove front fender. Refer to 

DLK-133, "Removal and Installation"

.

3. Remove hood hinge mounting bolts, and then remove hood hinge.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• After installation, perform hood hinge fitting adjustment. Refer to 

DLK-127, "HOOD HINGE : Adjust-

ment"

.

• After installation, apply touch-up paint (the body color) onto the head of the hinge mounting bolts

and nuts.

Portion

Standard

Difference

(RH/LH, 

MAX)

Hood – Front 
bumper fascia

A – A

E

Clearance

2.0 – 6.0 (0.079 – 0.236)

< 2.5 (0.098)

F Surface height

(-2.0) – (+2.0) [(-0.079) – (+0.079)]

< 2.5 (0.098)

Hood – Front combi-
nation lamp

B – B G

Clearance

2.0 – 6.0 (0.079 – 0.236)

< 2.5 (0.098)

Hood – Front combi-
nation lamp

C – C H

Clearance

2.0 – 6.0 (0.079 – 0.236)

< 2.5 (0.098)

Hood – Front fender

D – D

I

Clearance

2.5 – 4.5 (0.098 – 0.177)

< 1.5 (0.059)

J Surface height

(-2.0) – (0.0) [(-0.079) – (0.000)]

< 1.5 (0.059)

Revision: November 2015

2016 JUKE

HOOD

DLK-127

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

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• Check hood hinge rotating part for poor lubrication. If neces-

sary, apply grease.

HOOD HINGE : Adjustment

INFOID:0000000012196704

Check the clearance and the surface height between hood and each part by visually and touching.

JMKIA5721ZZ

1.

Hood assembly

2.

Hood bumper rubber 

3.

Hood hinge

4.

Hood lock assembly

5.

Front bumper fascia

6.

Front combination lamp

7.

Front fender

: N·m (kg-m, ft-lb)

: Body grease

JMKIA5626GB

Revision: November 2015

2016 JUKE

DLK-128

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

HOOD

If the clearance and the surface height are out of specification, adjust them according to the procedures

shown below.

Unit: mm (in)

1. Remove front center grille. Refer to 

EXT-26, "Removal and Installation"

.

2. Remove hood lock assembly.
3. Remove front bumper fascia. Refer to 

EXT-17, "Removal and Installation"

.

4. Remove front combination lamp (LH and RH). Refer to 

EXL-100, "Removal and Installation"

 (xenon type)

or 

EXL-211, "Removal and Installation"

 (halogen type).

5. Remove front fender assembly (LH and RH). Refer to 

DLK-133, "Removal and Installation"

.

6. Loosen hood hinge mounting bolts.
7. Temporarily install front fender assembly (LH and RH), front combination lamp (LH and RH) and front

bumper fascia.

8. Adjust the clearance of hood assembly, front fender assembly (LH and RH), front combination lamp (LH

and RH) and front bumper fascia according to the specified value, by moving hood hinge (body side).

9. Temporarily tighten hood hinge (LH and RH).
10. Remove front bumper fascia, front combination lamp (LH and RH) and front fender assembly (LH and

RH).

11. Tighten hood hinge (LH and RH) to the specified torque.
12. Install front fender assembly (LH and RH). Refer to 

DLK-133, "Removal and Installation"

.

13. Install front combination lamp (LH and RH). Refer to 

EXL-100, "Removal and Installation"

 (xenon type) or

EXL-211, "Removal and Installation"

 (halogen type).

14. Install front bumper fascia. Refer to 

EXT-17, "Removal and Installation"

.

15. Adjust the surface height of hood assembly, front fender assembly, and front combination lamp according

to the specified value, by rotating hood bumper rubber.

16. Position hood lock assembly and engage hood striker. Check hood lock assembly and hood striker for

looseness.

17. Move hood lock assembly laterally until the center of hood striker and hood lock assembly are vertical

when viewed from the front.

18. After adjustment, tighten lock bolts to the specified torque.
19. Open hood. Rotate bumper rubber counterclockwise between half a turn and three-quarters of a turn.
20. Check that secondary latch is securely engaged with secondary hood striker from the dead load of the

hood assembly.

21. Check that primary latch is securely engaged with primary hood striker when hood assembly is closed

[free-fall from approximately 200 mm (7.874 in) height].

CAUTION:

Never free-fall hood assembly from a height of 300 (11.811 in) mm or more.

22. Install front center grille. Refer to 

EXT-26, "Removal and Installation"

.

CAUTION:

After installation, apply touch-up paint (the body color) onto the heads of hood hinge mounting

bolts and nuts.

Portion

Standard

Difference

(RH/LH, 

MAX)

Hood – Front 
bumper fascia

A – A

E

Clearance

2.0 – 6.0 (0.079 – 0.236)

< 2.5 (0.098)

F Surface height

(-2.0) – (+2.0) [(-0.079) – (+0.079)]

< 2.5 (0.098)

Hood – Front combi-
nation lamp

B – B G

Clearance

2.0 – 6.0 (0.079 – 0.236)

< 2.5 (0.098)

Hood – Front combi-
nation lamp

C – C H

Clearance

2.0 – 6.0 (0.079 – 0.236)

< 2.5 (0.098)

Hood – Front fender

D – D

I

Clearance

2.5 – 4.5 (0.098 – 0.177)

< 1.5 (0.059)

J Surface height

(-2.0) – (0.0) [(-0.079) – (0.000)]

< 1.5 (0.059)

Revision: November 2015

2016 JUKE

HOOD

DLK-129

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

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HOOD SUPPORT ROD
HOOD SUPPORT ROD : Removal and Installation

INFOID:0000000012196705

REMOVAL

CAUTION:

Two workers are required to support the hood.

1. Support hood assembly with a suitable material to prevent it from falling.

WARNING:

Injury may occur if hood assembly is not supported by the proper material when removing hood

assembly.

2. Pull hood support rod from grommet and remove.

INSTALLATION

Install in the reverse order of removal.

Revision: November 2015

2016 JUKE

DLK-130

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

RADIATOR CORE SUPPORT

RADIATOR CORE SUPPORT

MR16DDT
MR16DDT : Exploded View

INFOID:0000000012196706

*1

: Except for NISMO/NISMO RS models

*2

: For NISMO/NISMO RS models

MR16DDT : Removal and Installation

INFOID:0000000012196707

RADIATOR CORE SUPPORT UPPER

Removal

1. Remove front bumper fascia. Refer to 

EXT-17, "Removal and Installation"

.

2. Remove front combination lamp (LH and RH). Refer to 

EXL-100, "Removal and Installation"

 (xenon type)

or 

EXL-211, "Removal and Installation"

 (halogen type).

3. Remove headlamp (LH and RH). Refer to 

EXL-96, "Removal and Installation"

 (xenon type) or 

EXL-207,

"Removal and Installation"

 (halogen type).

4. Disconnect crash zone sensor harness connector. Refer to 

SR-24, "Removal and Installation"

.

CAUTION:

Turn ignition switch OFF, disconnect battery negative terminal and then wait for at least 3 minutes.

5. Remove hood lock and hood lock cable fixing clip. Refer to 

DLK-155, "HOOD LOCK CONTROL CABLE :

Removal and Installation"

.

1.

Radiator core support upper

2.

Air guide (RH)

*1

3.

Radiator core support lower

4.

Air guide (LH)

*1

5.

Air guide (RH)

*2

6.

Air guide (LH)

*2

: N·m (kg-m, ft-lb)

JMKIB4585GB

Revision: November 2015

2016 JUKE

RADIATOR CORE SUPPORT

DLK-131

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

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6. Remove horn bracket. Refer to 

HRN-7, "Removal and Installation"

.

7. Remove upper fixing clips (2) of air guide (LH and RH) (1).

8. Remove hood support rod. Refer to 

DLK-129, "HOOD SUPPORT ROD : Removal and Installation"

.

9. Remove mounting bolts, and then remove radiator core support upper.

Installation

Install in the reverse order of removal.

RADIATOR CORE SUPPORT LOWER

Removal

1. Remove front bumper fascia. Refer to 

EXT-17, "Removal and Installation"

.

2. Remove lower fixing clips (2) of radiator side seal (LH and RH)

(1).

3. Using strings (A), hang inlet hose (1) and inlet hose (2) together

with charge air cooler.

CAUTION:

Never damage inlet hoses and charge air cooler.

4. Support lower side radiator using a floor jack (A) and wooden

blocks (B).

CAUTION:

Never damage radiator.

5. Remove mounting bolts, and then remove radiator core support lower.

JMKIA6023ZZ

JMKIA6024ZZ

JMKIA6025ZZ

JMKIA6026ZZ

Revision: November 2015

2016 JUKE

DLK-132

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

RADIATOR CORE SUPPORT

Installation

Install in the reverse order of removal.

Revision: November 2015

2016 JUKE

FRONT FENDER

DLK-133

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

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FRONT FENDER

Exploded View

INFOID:0000000012196708

Removal and Installation

INFOID:0000000012196709

REMOVAL

1. Remove front fillet molding. Refer to 

EXT-36, "FRONT FILLET MOLDING : Removal and Installation"

.

2. Remove front bumper fascia assembly. Refer to 

EXT-17, "Removal and Installation"

.

3. Remove sill cover. Refer to 

EXT-33, "Removal and Installation"

.

4. Remove fender protector. Refer to 

EXT-31, "Removal and Installation"

.

5. Remove front fender cover. Refer to 

EXT-31, "Exploded View"

.

6. Remove front combination lamp. Refer to 

EXL-100, "Removal and Installation"

 (xenon type) or 

EXL-211,

"Removal and Installation"

 (halogen type).

7. Remove mounting bolts of front fender assembly.

1.

Front fender seal

2.

Front fender assembly

3.

Front fender upper insulator

4.

Front fender seal

5.

Front fender stiffener

: Vehicle front

: N·m (kg-m, ft-lb)

JMKIB4300ZZ

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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