Nissan Juke (2016 year). Service Repair Manual - part 96

 

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Nissan Juke (2016 year). Service Repair Manual - part 96

 

 

WATER PUMP

CO-53

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

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6. Remove the water pump mounting bolts and then remove the water pump.

• Coolant remaining in the cylinder block drains out at this time. Use a tray to collect it.

CAUTION:

• Never allow water pump vane to interfere with other parts.

• Never disassemble water pump. (Disassembly of this part is prohibited.)

7. Remove the water pump gasket.
8. Remove the alternator. Refer to 

CHG-33, "MR16DDT : Removal and Installation"

.

9. Disconnect the water hose from the water pump housing.
10. Disconnect the radiator hose (lower) (RH) from the water pump housing. Refer to 

CO-46, "Removal and

Installation"

.

11. Remove the water pump housing mounting bolts, and then remove the water pump housing.
12. Remove the water pump housing gasket.

INSTALLATION

Note the following, and install in the reverse order of removal.

Water Pump Housing

CAUTION:

Never reuse the water pump housing gasket. Always replace it with a new one.

Water Pump

CAUTION:

Never reuse the water pump gasket. Always replace it with a new one.

Inspection

INFOID:0000000012197567

INSPECTION AFTER REMOVAL

• Check visually that there is no significant dirt or rusting on water

pump body and vane (A).

• Check that there is no looseness in vane shaft, and that it turns

smoothly when rotated by hand.

• Replace water pump, if necessary.

INSPECTION AFTER INSTALLATION

Checking for Coolant Leakage

• Start the engine, and check the joints for coolant leakage.

JSBIA3798ZZ

Revision: November 2015

2016 JUKE

CO-54

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

MULTI-WAY CONTROL VALVE

MULTI-WAY CONTROL VALVE

Exploded View

INFOID:0000000012197568

Removal and Installation

INFOID:0000000012197569

REMOVAL

1. Drain coolant. Refer to 

CO-40, "Draining and Filling"

.

CAUTION:

1.

Radiator cap

2.

Water outlet adapter

3.

Hose clamp

4.

Water outlet hose

5.

Bracket

6.

Multi-way control valve

7.

Engine coolant temperature sensor 1

8.

Hose clamp

9.

Water hose

10. Gasket
A.

To reservoir tank

B.

To radiator

C.

To electric throttle control actuator

D.

To oil cooler

E.

To EGR cooler

F.

To heater core

: Engine front

 : Always replace after every disassembly.

 : N·m (kg-m, in-lb)

 : Indicates that the parts is connected at points with symbols in actual vehicle.

JSBIA5702GB

Revision: November 2015

2016 JUKE

MULTI-WAY CONTROL VALVE

CO-55

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

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Be sure to perform this operation when coolant temperature is cold.

2. Remove the engine cover. Refer to 

EM-191, "Removal and Installation"

.

3. Remove the battery. Refer to 

PG-105, "Removal and Installation"

.

4. Remove the air duct inlet (upper), element case, and air cleaner case. Refer to 

EM-192, "Removal and

Installation"

.

5. Disconnect the radiator hose (upper) from the water outlet adapter. Refer to 

CO-46, "Exploded View"

.

6. Disconnect the reservoir tank hose from the water outlet adapter. Refer to 

CO-46, "Exploded View"

.

7. Disconnect the water hose from the water outlet adapter. Refer to 

EM-197, "Exploded View"

.

8. Disconnect the water outlet hose and the water outlet adapter.
9. Remove the harness clamps (A) and harness clips (B).

10. Remove the breather hose (1) and bracket mounting bolt (A),

and then remove the bracket (2).

11. Remove the bracket mounting bolt (A) and move the engine har-

ness (1) to a location where it does not interfere with work.

12. Disconnect harness connector of coolant temperature sensor 1.
13. Disconnect the multi-way control valve harness connector.
14. Disconnect the water hose and heater hose.
15. Remove the multi-way control valve mounting bolt, and then

remove the multi-way control valve and gasket.

16. If necessary, remove engine coolant temperature sensor 1 from

the multi-way control valve.

CAUTION:

Handle it carefully and never subject it to impact.

INSTALLATION

Note the following, and install in the reverse order of removal.

Engine Coolant Temperature Sensor 1

CAUTION:

If engine coolant temperature sensor 1 is removed, never reuse it. Replace it with a new one.

Water Hose

Water outlet adapter side

: Vehicle front

JSBIA5711ZZ

: Vehicle front

JSBIA5712ZZ

: Vehicle front

JSBIA5713ZZ

Revision: November 2015

2016 JUKE

CO-56

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

MULTI-WAY CONTROL VALVE

• When inserting the water outlet hose (1), align the water outlet

hose paint mark (A) with the mark (B) on the water outlet adapter

(2).

• Check that the distance (A) from the end of the water outlet hose

(1) to the water outlet adapter (2) is within the standard.

• The orientation of the hose clamp tabs must be within 

±

 15

°

 (b) of

the water outlet hose paint mark (A).

Multi-way control valve side

• When inserting the water outlet hose (1), align the water outlet

hose paint mark (A) with the rib shape (B) on the multi-way control

valve (2).

JSBIA5714ZZ

Dimension (A)

: 5 mm

JSBIA5715ZZ

JSBIA5900ZZ

JSBIA5716ZZ

Revision: November 2015

2016 JUKE

MULTI-WAY CONTROL VALVE

CO-57

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[MR EXCEPT FOR NISMO RS MODELS]

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• The orientation of the hose clamp tabs must be within 

±

 15

°

 (b) of

the water outlet hose paint mark (A).

Inspection

INFOID:0000000012197570

INSPECTION AFTER INSTALLATION

• Start the engine, and check the joints for coolant leakage.

JSBIA5900ZZ

Revision: November 2015

2016 JUKE

CO-58

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[MR EXCEPT FOR NISMO RS MODELS]

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Periodical Maintenance Specification

INFOID:0000000012197571

ENGINE COOLANT CAPACITY (APPROXIMATE)

Unit:   (US qt, Imp qt)

Radiator

INFOID:0000000012197572

Unit: kPa (kg/cm

2

, psi)

Engine coolant capacity (With reservoir tank at “MAX” level)

M/T models

8.5 (9, 7-1/2)

CVT models

8.7 (9-2/8, 7-5/8)

Reservoir tank engine coolant capacity (At “MAX” level)

0.6 (5/8, 1/2)

Cap relief pressure

Standard

80 - 100 (0.8 - 1.0, 11.6 - 14.5)

Limit

60 (0.6, 8.7)

Leakage testing pressure

100 (1.0, 14.5)

Revision: November 2015

2016 JUKE

DEF-1

DRIVER CONTROLS

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SECTION 

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CONTENTS

DEFOGGER

PRECAUTION ...............................................

3

PRECAUTIONS ...................................................

3

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

3

Precaution for Procedure without Cowl Top Cover 

......

3

Precautions For Xenon Headlamp Service  ...............

3

Precautions for Removing Battery Terminal  .............

4

SYSTEM DESCRIPTION  ..............................

5

COMPONENT PARTS  ........................................

5

Component Parts Location ........................................

5

Component Description .............................................

5

SYSTEM ..............................................................

7

WITH AUTO A/C ..........................................................

7

WITH AUTO A/C : System Diagram  .........................

7

WITH AUTO A/C : System Description  .....................

7

WITHOUT AUTO A/C  ..................................................

7

WITHOUT AUTO A/C : System Diagram ..................

7

WITHOUT AUTO A/C : System Description  .............

8

DIAGNOSIS SYSTEM (BCM) (WITH INTELLI-
GENT KEY SYSTEM) ..........................................

9

COMMON ITEM ...........................................................

9

COMMON ITEM : CONSULT Function (BCM - 
COMMON ITEM) .....................................................
..

9

REAR WINDOW DEFOGGER ...................................

10

REAR WINDOW DEFOGGER : CONSULT Func-
tion (BCM - REAR DEFOGGER)  ............................

10

DIAGNOSIS SYSTEM (IPDM E/R) (WITH IN-
TELLIGENT KEY SYSTEM) ...............................

12

Diagnosis Description  .............................................

12

CONSULT Function (IPDM E/R) .............................

14

ECU DIAGNOSIS INFORMATION  ..............

17

BCM, IPDM E/R .................................................

17

List of ECU Reference .............................................

17

BASIC INSPECTION  ...................................

18

DIAGNOSIS AND REPAIR WORK FLOW  .......

18

Work Flow ................................................................

18

DTC/CIRCUIT DIAGNOSIS  .........................

19

REAR WINDOW DEFOGGER SWITCH  ...........

19

WITH AUTO A/C  ........................................................

19

WITH AUTO A/C : Description  ................................

19

WITH AUTO A/C : Component Function Check ......

19

WITH AUTO A/C : Diagnosis Procedure  .................

19

WITHOUT AUTO A/C  ................................................

19

WITHOUT AUTO A/C : Description .........................

19

WITHOUT AUTO A/C : Component Function 
Check ......................................................................

19

WITHOUT AUTO A/C : Diagnosis Procedure  .........

19

WITHOUT AUTO A/C : Component Inspection .......

20

REAR WINDOW DEFOGGER RELAY  .............

22

Description ...............................................................

22

Component Function Check  ....................................

22

Diagnosis Procedure  ...............................................

22

REAR WINDOW DEFOGGER  ..........................

23

Description ...............................................................

23

Component Function Check  ....................................

23

Diagnosis Procedure  ...............................................

23

Component Inspection .............................................

24

DOOR MIRROR DEFOGGER ...........................

26

Description ...............................................................

26

Component Function Check  ....................................

26

Diagnosis Procedure  ...............................................

26

DRIVER SIDE DOOR MIRROR DEFOGGER ...

27

Description ...............................................................

27

Component Function Check  ....................................

27

Revision: November 2015

2016 JUKE

DEF-2

Diagnosis Procedure  ..............................................

27

PASSENGER SIDE DOOR MIRROR DEFOG-
GER ....................................................................

28

Description ..............................................................

28

Component Function Check  ...................................

28

Diagnosis Procedure  ..............................................

28

REAR WINDOW DEFOGGER FEEDBACK 
SIGNAL ..............................................................

29

Description ..............................................................

29

Component Function Check  ...................................

29

Diagnosis Procedure  ..............................................

29

REAR WINDOW DEFOGGER SYSTEM  ...........

30

Wiring Diagram - DEFOGGER CONTROL SYS-
TEM - .....................................................................
.

30

SYMPTOM DIAGNOSIS  .............................

37

ALL DEFOGGER SYSTEMS DO NOT OPER-
ATE ....................................................................

37

Description ..............................................................

37

Diagnosis Procedure  ..............................................

37

REAR WINDOW DEFOGGER DOES NOT 
OPERATE BUT BOTH DOOR MIRROR DE-
FOGGERS OPERATE  .......................................

38

Diagnosis Procedure  ..............................................

38

DOOR MIRROR DEFOGGER DOES NOT OP-
ERATE ...............................................................

39

BOTH SIDES  .............................................................

39

BOTH SIDES : Description  .....................................

39

BOTH SIDES : Diagnosis Procedure ......................

39

DRIVER SIDE  ............................................................

39

DRIVER SIDE : Description  ....................................

39

DRIVER SIDE : Diagnosis Procedure .....................

39

PASSENGER SIDE  ...................................................

39

PASSENGER SIDE : Description ...........................

39

PASSENGER SIDE : Diagnosis Procedure ............

39

ON IS NOT DISPLAYED WHEN PRESSING 
REAR WINDOW DEFOGGER SWITCH BUT 
IT IS OPERATED ...............................................

41

Diagnosis Procedure ...............................................

41

REAR WINDOW DEFOGGER INDICATOR 
DOES NOT ILLUMINATE ..................................

42

Diagnosis Procedure ...............................................

42

REMOVAL AND INSTALLATION ..............

43

FILAMENT .........................................................

43

Inspection and Repair  .............................................

43

CONDENSER ....................................................

45

Exploded View  ........................................................

45

Removal and Installation .........................................

45

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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