Nissan Juke (2016 year). Service Repair Manual - part 95

 

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Nissan Juke (2016 year). Service Repair Manual - part 95

 

 

RADIATOR CAP

CO-45

< PERIODIC MAINTENANCE >

[MR EXCEPT FOR NISMO RS MODELS]

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RADIATOR CAP

Radiator Cap Inspection

INFOID:0000000012197557

• Visually check valve seat of the radiator cap vacuum valve for dirt and damage.

CAUTION:

Check valve seat (A) visually in vertical position. If the valve

seat is excessively extended so that lower metal plunger (B) is

not visible, replace the radiator cap.

• Move the vacuum valve and check for smooth opening and clos-

ing.

• Connect radiator cap tester (commercial service tool) (A) and

apply pressure to check opening pressure of the pressure regulat-

ing valve.

• Be sure to apply water or LLC to the cap seals when connecting

the radiator cap to the radiator cap tester.

• Replace radiator cap if vacuum valve is malfunctioning or if the

valve opening pressure is outside (is lower than) the limit.

JPBIA0108ZZ

SMA967B

Standard

: Refer to 

CO-58, "Radiator"

.

Limit

JPBIA0109ZZ

Revision: November 2015

2016 JUKE

CO-46

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

RADIATOR

REMOVAL AND INSTALLATION

RADIATOR

Exploded View

INFOID:0000000012197558

Removal and Installation

INFOID:0000000012197559

REMOVAL

WARNING:

• Never remove radiator cap when engine is hot. Serious burns may occur from high-pressure engine

coolant escaping from engine cooling system. 

1.

Cooling fan assembly

2.

Mounting rubber (upper)

3.

Radiator

4.

Mounting rubber (lower)

5.

O-ring

6.

Drain plug

7.

Hose clamp

8.

Radiator hose (lower) (LH)

9.

Reservoir tank hose

10. Reservoir tank

11. Reservoir tank cap

12. Hose clamp

13. Radiator hose (upper)

14. Water outlet adapter

15. Radiator cap

16. Radiator hose pipe

17. Engine coolant temperature sensor

18. Bracket

19. Radiator hose (lower) (RH)
A.

To multi-way control valve

B.

To water inlet

 : Always replace after every disassembly.

 : N·m (kg-m, ft-lb)

 : N·m (kg-m, in-lb)

 : Indicates that the parts is connected at points with symbols in actual vehicle.

JSBIA5700GB

Revision: November 2015

2016 JUKE

RADIATOR

CO-47

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

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• Wrap a thick cloth around the radiator cap. Slowly turn it a quarter of a turn to release built-up pres-

sure. Then turn it all the way.

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-

ing.
1. Drain coolant. Refer to 

CO-40, "Draining and Filling"

.

CAUTION:

• Perform this step when the engine is cold.

• Never spill engine coolant on drive belt.

2. Remove the engine cover. Refer to 

EM-191, "Removal and Installation"

.

3. Disconnect harness connector of coolant temperature sensor.
4. Remove the radiator core support upper. Refer to 

DLK-130, "MR16DDT : Removal and Installation"

.

5. Disconnect the radiator hoses (upper and lower) and radiator hose pipe.
6. Remove the front bumper. Refer to 

EXT-17, "Removal and Installation"

.

7. Disconnect harness connector of cooling fan.
8. Remove reservoir tank.
9. Disconnect harness and remove cooling fan assembly.

CAUTION:

Never damage radiator core when removing it.

10. Remove the air condenser from the radiator, and temporarily fasten it on the vehicle side with rope.
11. Lift up and remove the radiator (1).

CAUTION:

Never damage the radiator core and A/C condenser core.

12. If necessary, remove the coolant temperature sensor from the

radiator hose pipe.

CAUTION:

Handle parts carefully and never subjecting them to impact.

INSTALLATION

CAUTION:

Do not reuse O-rings.

Note the following, and install in the reverse order of removal.

Radiator

CAUTION:

Use genuine parts for the cooling fan assembly installation bolts, and strictly observe the tightening

torque. (This is to prevent damage to the radiator.)

NOTE:

When installing radiator core support (upper), check that upper and lower mount units of radiator and A/C con-

denser are fitted in each mounting hole of radiator core support (upper/lower).

Radiator Hose

NOTE:

When inserting the radiator hose (1), insert the hose until it contacts the stopper (2) When a stopper is

present. When a stopper is not present, insert hose 33 mm.

: Vehicle front

JPBIA4455ZZ

Revision: November 2015

2016 JUKE

CO-48

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

RADIATOR

• Refer to the following table when installing hose clamps.

*: Refer to the illustration for the orientation of the hose clamp tabs.

Unit:  mm (in)
A. Radiator side

B. Engine side

Radiator hose

Hose end

Direction of paint mark

Orientation of hose 

clamp tabs*

Radiator hose (upper)

Radiator side

Vehicle upper

A

Engine side

Vehicle upper

B

Radiator hose (lower) (RH)

Radiator side

Vehicle rear

C

Engine side

Vehicle front

C

Radiator hose (lower) (LH)

Radiator side

Vehicle rear

D

Engine side

Vehicle rear

E

F.

Arrow view F

g.

45

°

: Vehicle upper

JPBIA4294GB

JSBIA5699ZZ

Revision: November 2015

2016 JUKE

RADIATOR

CO-49

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

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• The orientation of the hose clamp tabs must be within 

±

 15

°

 (b) of

the specified position (A).

• When installing hose clamp (1), check that dimension “A” between

the end of the radiator hose paint mark (2) and the hose clamp is

within the standard.

Engine Coolant Temperature Sensor

CAUTION:

If the coolant temperature sensor is removed, never reuse it. Replace it with a new one.

Inspection

INFOID:0000000012197560

INSPECTION AFTER INSTALLATION

• Start the engine, and check the joints for coolant leakage.

JPBIA4295ZZ

Dimension “A”

3 mm (0.12 in)

JPBIA4374ZZ

Revision: November 2015

2016 JUKE

CO-50

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

COOLING FAN

COOLING FAN

Exploded View

INFOID:0000000012197561

Removal and Installation

INFOID:0000000012197562

REMOVAL

1. Drain coolant. Refer to 

CO-40, "Draining and Filling"

.

CAUTION:

• Perform this step engine is cold.

• Never spill engine coolant on drive belt.

2. Remove the engine cover.
3. Remove the front bumper. Refer to 

EXT-17, "Removal and Installation"

.

4. Remove the radiator core support upper. Refer to 

DLK-130, "MR16DDT : Removal and Installation"

.

5. Disconnect harness connector of cooling fan.
6. Remove reservoir tank. Refer to 

CO-46, "Removal and Installation"

.

7. Remove the radiator hose (upper). Refer to 

CO-46, "Exploded View"

.

8. Lift up and remove cooling fan assembly.

CAUTION:

Be careful not to damage or scratch on radiator core when removing.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

Only use genuine parts for fan shroud mounting bolt and observe the specified torque (to prevent

radiator from being damaged).

NOTE:

Cooling fan is controlled by ECM. For details, Refer to 

EC-560, "Component Function Check"

.

1.

Fan motor

2.

Fan shroud

3.

Cooling fan

A.

Apply thread locking adhesive to 
the shaft of fan motor.

  : Apply genuine high strength thread locking sealant or equivalent.

 : N·m (kg-m, in-lb)

JPBIA4337GB

Revision: November 2015

2016 JUKE

COOLING FAN

CO-51

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

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Disassembly and Assembly

INFOID:0000000012197563

DISASSEMBLY

1. Remove cooling fan mounting nuts and then remove the cooling fan. Refer to 

CO-50, "Removal and

Installation"

.

2. Remove fan motor.

ASSEMBLY

Note the following, and assemble in the reverse order of disassembly.

• When assembling the fan, apply adhesive (Three Bond Thread Lock Super 1303 or an equivalent) to the

threads of the fan motor shaft before tightening the nuts.

Inspection

INFOID:0000000012197564

INSPECTION AFTER ASSEMBLY

Check for significant damage or bending of the fan.

• If necessary, replace the cooling fan.

Revision: November 2015

2016 JUKE

CO-52

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

WATER PUMP

WATER PUMP

Exploded View

INFOID:0000000012197565

Removal and Installation

INFOID:0000000012197566

REMOVAL

1. Fully turn the front wheel to the right.
2. Disconnect battery cable from negative terminal. Refer to 

PG-106, "Removal and Installation"

.

3. Drain coolant. Refer to 

CO-40, "Draining and Filling"

.

CAUTION:

• Never spill coolant on the drive belt while working.

• Be sure to perform this operation when coolant temperature is cold.

4. Remove the front fender protector (RH). Refer to 

EXT-31, "Removal and Installation"

.

5. Remove engine drive belts. Refer to 

EM-185, "Removal and Installation"

.

1.

Water pump

2.

Water pump gasket

3.

Water pump housing

4.

Water pump housing gasket

 : Always replace after every disassembly.

 : N·m (kg-m, ft-lb)

JSBIA5701GB

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

Content      ..     93      94      95      96     ..