Nissan Juke (2016 year). Service Repair Manual - part 73

BODY COMPONENT PARTS

BRM-19

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A. 

Right side

B.  With sunroof models

C.  Standard roof models

: Both sided anti-corrosive precoated steel sections
: High strength steel (HSS) sections
: Both sided anti-corrosive steel and HSS sections

No.

Parts name

Tensile strength 

(MPa)

Both sided anti-corrosive 

precoated steel sections

1.

Hood

Under 440

×

2.

Inner center front bumper reinforcement

T=1.2 mm
(0.047 in)

1310

caution

—

3.

Front side member front assembly (RH & LH)

590

×

4.

Front fender (RH & LH)

Under 440

×

5.

Inner side roof rail (RH & LH)

590

—

6.

Upper inner front pillar (RH & LH)

780

—

7.

Inner center pillar (RH & LH)

590

×

8.

Side body assembly (RH & LH)

Refer to No.9

−

15

9.

Outer side roof rail reinforcement (RH & LH)

590

—

10.

Lower center pillar brace (RH & LH)

590

—

11.

Front pillar brace (RH & LH)

590

—

12.

Lower front pillar hinge brace (RH & LH)

590

—

13.

Outer front side body (RH & LH)

Under 440

×

14.

Front fender bracket assembly (RH & LH)

Under 440

×

15.

Outer sill reinforcement (RH & LH)

780

×

16.

Outer sill (RH & LH)

Under 440

×

17.

Front door (RH & LH)

Under 440

×

18.

Outer front door panel (RH & LH)

Under 440

×

19.

Rear door (RH & LH)

Under 440

×

20.

Outer rear door panel (RH & LH)

Under 440

×

21.

Inner rear pillar reinforcement (RH & LH)

440

—

22.

Rear pillar reinforcement (RH & LH)

Under 440

—

23.

Inner rear pillar (RH & LH)

Under 440

—

24.

Inner rear wheelhouse (RH & LH)

440

×

25.

Outer rear wheelhouse (RH & LH)

Under 440

×

26.

Outer rear wheelhouse extension (RH & LH)

Under 440

×

27.

Roof

Under 440

—

28.

Front roof rail

780

—

29.

Roof bow No.1

Under 440

—

30.

Roof bow No.2

590

—

31.

Roof bow No.3

Under 440

—

32.

Rear roof rail

Under 440

—

33.

Rear fender (RH & LH)

Under 440

×

34.

Rear fender extension (RH & LH)

Under 440

—

35.

Rear fender corner (RH & LH)

Under 440

×

36.

Fuel filler lid

Under 440

×

37.

Back door

Under 440

×

38.

Upper rear panel

Under 440

×

Revision: November 2015

2016 JUKE

BRM-20

< PREPARATION >

BODY COMPONENT PARTS

NOTE:

• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.
• Tensile strength column shows the largest strength value of a part in the component part.

CAUTION:

If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.

39.

Upper rear bumper retainer

Under 440

×

40.

Rear side bumper bracket

Under 440

×

41.

Rear bumper stay (RH & LH)

440

×

42.

Inner center rear bumper reinforcement

T=1.2 mm
(0.047 in)

1310

caution

—

No.

Parts name

Tensile strength 

(MPa)

Both sided anti-corrosive 

precoated steel sections

Revision: November 2015

2016 JUKE

CORROSION PROTECTION

BRM-21

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REMOVAL AND INSTALLATION

CORROSION PROTECTION

Description

INFOID:0000000012199830

To provide improved corrosion prevention, the following anti-corrosive measures have been implemented in

NISSAN production plants. When repairing or replacing body panels, it is necessary to use the same anti-cor-

rosive measures.

ANTI-CORROSIVE PRECOATED STEEL (GALVANNEALED STEEL)

To improve repairability and corrosion resistance, a new type of anti-

corrosive precoated steel sheet has been adopted replacing conven-

tional zinc-coated steel sheet.

Galvannealed steel is electroplated and heated to form Zinc-iron

alloy, which provides excellent and long term corrosion resistance

with cationic electrodeposition primer.

Nissan Genuine Service Parts are fabricated from galvannealed steel. Therefore, it is recommended that

GENUINE NISSAN PARTS or equivalent be used for panel replacement to maintain the anti-corrosive perfor-

mance built into the vehicle at the factory.

PHOSPHATE COATING TREATMENT AND CATIONIC ELECTRODEPOSITION PRIMER

A phosphate coating treatment and a cationic electrodeposition

primer, which provide excellent corrosion protection, are employed

on all body components.

CAUTION:

Confine paint removal during welding operations to an absolute

minimum.

Nissan Genuine Service Parts are also treated in the same manner. Therefore, it is recommended that GENU-

INE NISSAN PARTS or an equivalent be used for panel replacement to maintain anti-corrosive performance

built into the vehicle at the factory.

Anti-corrosive Wax

INFOID:0000000012199831

To improve corrosion resistance, anti-corrosive wax is applied inside the body sill and inside other closed sec-

tions. Accordingly, when replacing these parts, be sure to apply anti-corrosive wax to the appropriate areas of

the new parts. Select an excellent anti-corrosive wax which will penetrate after application and has a long shelf

life.

DOOR

SIIA2294E

PIIA0095E

Revision: November 2015

2016 JUKE

BRM-22

< REMOVAL AND INSTALLATION >

CORROSION PROTECTION

Undercoating (2WD Models)

INFOID:0000000012199832

The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-

ping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoat-

ing which is rust resistant, soundproof, vibration-proof, shock-resistant, adhesive, and durable.

PRECAUTIONS IN UNDERCOATING

1. Never apply undercoating to any place unless specified (such as the areas above the muffler and three-

way catalyst that are subjected to heat).

2. Never undercoat the exhaust pipe or other parts that become hot.
3. Never undercoat rotating parts.
4. Apply bitumen wax after applying undercoating.
5. After putting seal on the vehicle, put undercoating on it.

B.

Nozzle insert hole

Unit: mm (in)

: Anti-corrosive wax coated portions

JSKIA2131ZZ

Revision: November 2015

2016 JUKE

CORROSION PROTECTION

BRM-23

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Undercoating (AWD Models)

INFOID:0000000012199833

The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-

ping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoat-

ing which is rust resistant, soundproof, vibration-proof, shock-resistant, adhesive, and durable.

PRECAUTIONS IN UNDERCOATING

1. Never apply undercoating to any place unless specified (such as the areas above the muffler and three-

way catalyst that are subjected to heat).

2. Never undercoat the exhaust pipe or other parts that become hot.
3. Never undercoat rotating parts.
4. Apply bitumen wax after applying undercoating.
5. After putting seal on the vehicle, put undercoating on it.

: Undercoated areas
: Sealed portions

JSKIA2197ZZ

Revision: November 2015

2016 JUKE

BRM-24

< REMOVAL AND INSTALLATION >

CORROSION PROTECTION

Body Sealing (2WD Models)

INFOID:0000000012199834

The following figure shows the areas that are sealed at the factory. Sealant that is applied to these areas

should be smooth and free from cuts or gaps. Care should be taken not to apply an excess amount of sealant

and not to allow other unaffected parts to come into contact with the sealant.

: Undercoated areas
: Sealed portions

JSKIA2198ZZ

Revision: November 2015

2016 JUKE

CORROSION PROTECTION

BRM-25

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Standard roof models

With sunroof models

: Vehicle front

: Sealed portions

JSKIA2199ZZ

Revision: November 2015

2016 JUKE

BRM-26

< REMOVAL AND INSTALLATION >

CORROSION PROTECTION

: Vehicle front

: Sealed portions

JSKIA5307ZZ

Revision: November 2015

2016 JUKE