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Nissan Juke (2016 year). Service Repair Manual - part 49

BR-54

< REMOVAL AND INSTALLATION >

FRONT DISC BRAKE

Except NISMO RS

NISMO RS

Cap

Bleeder valve

Cylinder body

Piston seal

Piston

Piston boot

Sliding pin

Sliding pin boot

Bushing

10. Torque member

: Apply rubber grease.

: Apply brake fluid.

: N·m (kg-m, in-lb)

: Always replace after every disassembly.

JPFIA0511GB

Cap

Bleeder valve

Cylinder body

Piston seal

Piston

Piston boot

Sliding pin

Sliding pin boot

Bushing

10. Torque member

: Apply rubber grease.

: Apply brake fluid.

JSFIA2916GB

Revision: November 2015

2016 JUKE

FRONT DISC BRAKE

BR-55

< REMOVAL AND INSTALLATION >

BRAKE CALIPER ASSEMBLY : Removal and Installation

INFOID:0000000012200301

REMOVAL

WARNING:

Since dust covering the front brake has an affect on human body, the dust must be removed with a

dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

out immediately and wash with water if it gets on a protect surface. For brake component parts,

never wash them with water.

• Never depress the brake pedal while removing the brake hose. If this is not complied with, brake

fluid may splash.

• Never drop removed parts.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.

1. Remove tires with power tool.
2. Fix the disc rotor using wheel nuts.
3. Drain brake fluid. Refer to

BR-12, "Draining"

4. Separate brake hose from caliper assembly. Refer to

BR-25, "FRONT : Removal and Installation"

5. Remove torque member mounting bolts, and remove brake cali-

per assembly.

CAUTION:

Never drop brake pad and caliper assembly.

6. When removing disc rotor.

• Except NISMO RS: Refer to

FAX-66, "Removal and Installa-

tion"

• NISMO RS: Refer to

FAX-11, "Removal and Installation"

INSTALLATION

WARNING:

Since dust covering the front brake has an affect on human body, the dust must be removed with a

dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

out immediately and wash with water if it gets on a protect surface. For brake component parts,

never wash them with water.

• Never depress the brake pedal while removing the brake hose. If this is not complied with, brake

fluid may splash.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.

1. Install disc rotor.

• Except NISMO RS: Refer to

FAX-66, "Removal and Installation"

• NISMO RS: Refer to

FAX-11, "Removal and Installation"

: N·m (kg-m, in-lb)

: Always replace after every disassembly.

JPFIA0835ZZ

Revision: November 2015

2016 JUKE

BR-56

< REMOVAL AND INSTALLATION >

FRONT DISC BRAKE

2. Install the brake caliper assembly to the steering knuckle and

tighten the torque member mounting bolts to the specified

torque.

CAUTION:

Never spill or splash any grease and moisture on the brake

caliper assembly mounting face, threads, mounting bolts

and washers. Wipe out any grease and moisture.

3. Install brake hose. Refer to

BR-25, "FRONT : Removal and

Installation"

4. Perform the air bleeding. Refer to

BR-13, "Bleeding Brake Sys-

tem"

5. Check a drag of front disc brake. If any drag is found, refer to

BR-58, "BRAKE CALIPER ASSEMBLY : Inspection"

6. Install tires. Refer to

WT-39, "Removal and Installation"

7. Perform inspection after installation. Refer to

BR-58, "BRAKE CALIPER ASSEMBLY : Inspection"

BRAKE CALIPER ASSEMBLY : Disassembly and Assembly

INFOID:0000000012200302

DISASSEMBLY

NOTE:

Never remove the torque member, brake pad and pad retainers when disassembling and assembling the cyl-

inder body.
1. Remove the sliding pin bolt, and remove the cylinder body from the torque member. Refer to

BR-49,

"BRAKE PAD : Removal and Installation"

CAUTION:

Fix the brake pad at suitable tape so that the brake pad will not drop.

2. Remove sliding pins and sliding pin boots from torque member.
3. Remove bushing (1) from sliding pin (2).

4. Place a wooden block as shown in the figure, and blow air from

union bolt mounting hole to remove pistons and piston boots.

CAUTION:

Never get fingers caught in the pistons.

JPFIA0835ZZ

JPFIA0851ZZ

MAA0272D

Revision: November 2015

2016 JUKE

FRONT DISC BRAKE

BR-57

< REMOVAL AND INSTALLATION >

5. Remove piston seal from cylinder body using seal pick tool.

CAUTION:

Be careful not to damage a cylinder inner wall.

6. Remove bleeder valve and cap.
7. Perform inspection after disassembly. Refer to

BR-58, "BRAKE

CALIPER ASSEMBLY : Inspection"

ASSEMBLY

1. Install bleeder valve and cap.
2. Apply rubber grease to piston seals (1), and install them to cylin-

der body.

CAUTION:

Never reuse piston seals.

3. Apply rubber grease to piston boots (1). Cover the piston (2) end

with piston boot, and then install cylinder side lip on piston boot

securely into a groove on cylinder body.

CAUTION:

Never reuse piston boots.

4. Apply new brake fluid to pistons (1). Push piston into cylinder

body by hand and push piston boot (2) piston-side lip into the

piston groove.

CAUTION:

Press the pistons evenly and vary the pressing point to pre-

vent cylinder inner wall from being rubbed.

JPFIA0738ZZ

JPFIA0039ZZ

JPFIA0739ZZ

JPFIA0034ZZ

Revision: November 2015

2016 JUKE

BR-58

< REMOVAL AND INSTALLATION >

FRONT DISC BRAKE

5. Apply rubber grease to mating faces (A) between sliding pin (1)

and bushing (2), and install bushing to sliding pin.

6. Apply rubber grease to mating faces (A) between sliding pin (1)

and sliding pin boot (2), and install sliding pin and sliding pin

boot to sliding torque member (3).

7. Install the cylinder body to tighten cylinder body mounting bolts

to the specified torque. Refer to

BR-48, "BRAKE PAD :

Exploded View"

BRAKE CALIPER ASSEMBLY : Inspection

INFOID:0000000012200303

INSPECTION AFTER DISASSEMBLY

Check the following items and replace if necessary.

Cylinder Body

Check the inner wall of the cylinder for rust, wear, cracks or damage.

CAUTION:

Always clean with new brake fluid. Never clean with mineral oil such as gasoline and light oil.

Torque Member

Check the torque member for rust, wear, cracks or damage.

Pistons

Check the surface of the piston for rust, wear, cracks or damage.

CAUTION:

A piston sliding surface is plated. Never polish with sandpaper.

Sliding Pin, Sliding Pin Boot and Bushing

Check the sliding pins, sliding boots and bushing for rust, wear, cracks or damage.

INSPECTION AFTER INSTALLATION

1. Check a drag of front disc brake. If any drag is found, follow the procedure described below.
2. Remove brake pads. Refer to

BR-49, "BRAKE PAD : Removal and Installation"

3. Press the pistons. Refer to

BR-49, "BRAKE PAD : Removal and Installation"

4. Install brake pads. Refer to

BR-49, "BRAKE PAD : Removal and Installation"

5. Securely depress the brake pedal several times.
6. Check a drag of front disc brake again. If any drag is found, disassemble the cylinder body and replace if

necessary. Refer to

BR-56, "BRAKE CALIPER ASSEMBLY : Disassembly and Assembly"

7. Burnish contact surface between disc rotor and brake pads after refinishing or replacing disc rotor, or if a

soft pedal occurs at very low mileage. Refer to

BR-16, "DISC ROTOR : Inspection and Adjustment"

JPFIA0836ZZ

JPFIA0837ZZ

Revision: November 2015

2016 JUKE

REAR DISC BRAKE

BR-59

< REMOVAL AND INSTALLATION >

REAR DISC BRAKE

BRAKE PAD
BRAKE PAD : Exploded View

INFOID:0000000012200304

EXCEPT NISMO RS

Molykote is a registered trademark of Dow Corning Corporation.

NISMO RS

Sliding pin bolt

Cylinder body

Inner shim cover

Inner shim

Inner pad (with pad wear sensor)

Pad retainer

Torque member

Outer pad

Outer shim

10. Outer shim cover

1 Apply rubber grease.

2: Apply MOLYKOTE

AS880N or silicone-based grease.

: N·m (kg-m, ft-lb)

JSFIA0490GB

JSFIA2917GB

Revision: November 2015

2016 JUKE

BR-60

< REMOVAL AND INSTALLATION >

REAR DISC BRAKE

Molykote is a registered trademark of Dow Corning Corporation.

BRAKE PAD : Removal and Installation

INFOID:0000000012200305

REMOVAL

WARNING:

Since dust covering the rear brake has an affect on human body, the dust must be removed with a

dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never depress the brake pedal while removing the brake pads because the piston may pop out.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.

1. Remove tires with power tool.
2. Remove lower sliding pin bolt.

3. Suspend the cylinder body with suitable wire so that the brake

hose will not stretch.

4. Remove the brake pads, shims, shim covers and pad retainers from the torque member.

CAUTION:

• Never deform the pad retainer (2) when removing the pad

retainer from the torque member (1).

• Never damage the piston boot.

• Never drop the brake pads, shims, and the shim covers.

• Remember each position of the removed brake pads.

5. Perform inspection after removal. Refer to

BR-62, "BRAKE PAD

: Inspection"

Sliding pin bolt

Cylinder body

Inner shim cover

Inner shim

Inner pad (with pad wear sensor)

Pad retainer

Torque member

Outer pad

Outer shim

1 Apply rubber grease.

2: Apply MOLYKOTE

AS880N or silicone-based grease.

: N·m (kg-m, ft-lb)

JSFIA0491ZZ

JSFIA0492ZZ

JPFIA0118ZZ

Revision: November 2015

2016 JUKE

REAR DISC BRAKE

BR-61

< REMOVAL AND INSTALLATION >

INSTALLATION

Except NISMO RS

WARNING:

Since dust covering the rear brake has an affect on human body, the dust must be removed with a

dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never depress the brake pedal while removing the brake pads or the cylinder body because the pis-

ton may pop out.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.

1. Install the pad retainers (1) to the torque member (2) if the pad

retainers has been removed.

CAUTION:

• Securely assemble the pad retainers so that it will not be

lifted up from the torque member.

• Never deform the pad retainers.

2. Apply MOLYKOTE

AS880N or silicone-based grease to the

mating faces (A) between the brake pads and the shims, and

install the shims and shim covers to the brake pad.

CAUTION:

Always replace the shim together with the shim cover when

replacing the brake pad.

Molykote is a registered trademark of Dow Corning Corporation.

3. Install the brake pads to the torque member.
4. Install cylinder body to torque member.

CAUTION:

• Never damage the piston boot.

• When replacing brake pad with new one, check a brake

fluid level in the reservoir tank because brake fluid returns to master cylinder reservoir tank

when pressing piston in.

NOTE:

Use a disc brake piston tool to easily press piston.

5. Install the lower sliding pin bolt and tighten it to the specified

torque.

6. Depress the brake pedal several times to check that no drag feel

is present for the rear disc brake. Refer to

BR-62, "BRAKE PAD

: Inspection"

7. Install tires. Refer to

WT-39, "Removal and Installation"

NISMO RS

WARNING:

Since dust covering the rear brake has an affect on human body, the dust must be removed with a

dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never depress the brake pedal while removing the brake pads or the cylinder body because the pis-

ton may pop out.

• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.

PFIA0763J

JSFIA0493ZZ

JSFIA0491ZZ

Revision: November 2015

2016 JUKE

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