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Nissan Juke (2016 year). Service Repair Manual - part 43

BR-6

< BASIC INSPECTION >

FRONT DISC BRAKE

BASIC INSPECTION

FRONT DISC BRAKE

DISC ROTOR
DISC ROTOR : Inspection

INFOID:0000000012200262

INSPECTION

Uneven wear

Check the uneven wear of the disc rotor using a micrometer.

Replace the disc rotor if the thickness is below the wear limit. Refer

FAX-11, "Removal and Installation"

(for Nismo ) or

FAX-66,

"Removal and Installation"

(except for Nismo )

Thickness variation
(measured at 8 posi-
tions)

: Refer to

BR-68, "Front Disc

Brake"

SBR020B

Revision: November 2015

2016 JUKE

REAR DISC BRAKE

BR-7

< BASIC INSPECTION >

REAR DISC BRAKE

DISC ROTOR
DISC ROTOR : Inspection

INFOID:0000000012200263

INSPECTION

Uneven wear

Check the uneven wear of the disc rotor using a micrometer.

Replace the disc rotor if the thickness is below the wear limit. Refer

RAX-7, "Removal and Installation"

(2WD) or

RAX-16, "Removal

and Installation"

(AWD).

Thickness variation
(measured at 8 posi-
tions)

: Refer to

BR-69, "Rear Disc

Brake"

SBR020B

Revision: November 2015

2016 JUKE

BR-8

< SYMPTOM DIAGNOSIS >

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

SYMPTOM DIAGNOSIS

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NVH Troubleshooting Chart

INFOID:0000000012200264

Use the chart below to find the cause of the symptom. If necessary, repair or replace these parts.

: Applicable

Reference page

NVH in PB

section

NVH in DLN

section

NVH in DLN

section

, R

tio

cti

, R

cti

tio

Possible cause and
SUSPECTED PARTS

Pad

s da

Pad

s un

wea

s da

Roto

r im

ala

r da

Rotor runout

Roto

r d

efo

rma

tio

Roto

r d

efl

ectio

Rotor rust

Roto

r th

ickn

ess

ria

tio

Drum

t o

f ro

PROPELLER SHAF

DIFFE

NTIAL

AXLE AND SUSPE

NSION

TIRE

ROA

WHEEL

STEERI

Symptom BRAKE

Noise

Shake

Shimmy, Judder

Revision: November 2015

2016 JUKE

BRAKE PEDAL

BR-9

< PERIODIC MAINTENANCE >

PERIODIC MAINTENANCE

BRAKE PEDAL

Inspection and Adjustment

INFOID:0000000012200265

INSPECTION

Brake Pedal Height

Check the height (H

) between the dash lower panel (1) and the

brake pedal upper surface.

CAUTION:

Remove the floor trim.

Stop Lamp Switch

Check the clearance (C) among the brake pedal lever (1) and the

stop lamp switch (2) threaded end.

CAUTION:

The stop lamp must turn off when the brake pedal is released.

NOTE:

Pull the brake pedal pad to make the clearance between the stop

lamp switch threaded end and the brake peal lever.

Brake Pedal Position Switch

Check the clearance (C) among the brake pedal lever (1) and the

brake pedal position switch (2) threaded end.

NOTE:

Pull the brake pedal pad to make the clearance between the brake

pedal position switch threaded end and the brake peal lever.

Brake Pedal Play

Press the brake pedal. Check the brake pedal play (A) (stroke until

fluid pressure occurs).

Depressed Brake Pedal Height

: Refer to

BR-68, "Brake Pedal"

JPFIA0065ZZ

: Refer to

BR-68, "Brake Pedal"

PFIA0813J

: Refer to

BR-68, "Brake Pedal"

JPFIA0866ZZ

: Refer to

BR-68, "Brake Pedal"

JPFIA0277ZZ

Revision: November 2015

2016 JUKE

BR-10

< PERIODIC MAINTENANCE >

BRAKE PEDAL

Check the height between the dash lower panel (1) and the brake

pedal upper surface (H

) when depressing the brake pedal at 490 N

(50 kg, 110 lb) while turning engine ON.

CAUTION:

Remove the floor trim.

ADJUSTMENT

Brake Pedal Height

1. Remove instrument lower panel. Refer to

IP-13, "Removal and Installation"

2. Disconnect the stop lamp switch and brake pedal position switch harness connector.
3. Loosen the stop lamp switch and brake pedal position switch 45

counterclockwise.

4. Loosen the lock nut (1) of input rod (2).
5. Rotate the input rod, adjust the brake pedal to the specified

height (H

CAUTION:

The threaded end of the input rod must project to the inner

side (L) of the clevis (3).

6. Tighten the lock nut. Refer to

BR-42, "Exploded View"

7. Adjust the clearance between the brake pedal lever and the stop lamp switch and brake pedal position

switch threaded end after adjusting the brake pedal height.

Stop Lamp Switch

1. Remove instrument lower panel. Refer to

IP-13, "Removal and Installation"

2. Disconnect the harness connector from stop lamp switch.
3. Loosen the stop lamp switch 45

counterclockwise.

: Refer to

BR-68, "Brake Pedal"

JPFIA0068ZZ

JPFIA0003ZZ

: Refer to

BR-68, "Brake Pedal"

JPFIA0279ZZ

Revision: November 2015

2016 JUKE

BRAKE PEDAL

BR-11

< PERIODIC MAINTENANCE >

4. Press-fit the stop lamp switch (2) until the stop lamp switch hits

the brake pedal lever (1) 45

clockwise while pulling the brake

pedal pad slightly.

CAUTION:

• The clearance (C) between the brake pedal lever and stop

lamp switch threaded end must be the specified value.

• The stop lamp must be turned off when the brake pedal is

released.

Brake Pedal Position Switch

1. Remove instrument lower panel. Refer to

IP-13, "Removal and Installation"

2. Disconnect the harness connector from brake pedal position switch.
3. Loosen the brake pedal position switch 45

counterclockwise.

4. Press-fit the brake pedal position switch (2) until the brake pedal

position switch hits the brake pedal lever (1) 45

clockwise while

pulling the brake pedal pad slightly.

CAUTION:

The clearance (C) between the brake pedal lever and brake

pedal position switch threaded end must be the specified

value.

Depressed Brake Pedal Height

1. Perform the air bleeding. Refer to

BR-13, "Bleeding Brake System"

2. Check the height between the dash lower panel (1) and the

brake pedal upper surface (H

) when depressing the brake

pedal at 490 N (50 kg, 110 lb) while turning engine ON.

CAUTION:

Remove the floor trim.

: Refer to

BR-68, "Brake Pedal"

PFIA0813J

: Refer to

BR-68, "Brake Pedal"

JPFIA0866ZZ

: Refer to

BR-68, "Brake Pedal"

JPFIA0068ZZ

Revision: November 2015

2016 JUKE

BR-12

< PERIODIC MAINTENANCE >

BRAKE FLUID

BRAKE FLUID

Inspection

INFOID:0000000012200266

BRAKE FLUID LEVEL

• Check that the fluid level in the reservoir tank is within the specified

range (MAX – MIN lines).

• Visually check for any brake fluid leakage around the reservoir

tank.

• Check the brake system for any leakage if the fluid level is

extremely low (lower than MIN).

• Check the brake system for fluid leakage if the warning lamp

remains illuminated even after the parking brake is released.

• Check the reservoir tank for the mixing of foreign matter (e.g. dust)

and oils other than brake fluid.

BRAKE LINE

1. Check brake line (tubes and hoses) for cracks, deterioration or other damage. Replace any damaged

parts.

2. Depress the brake pedal with a force of 785 N (80 kg, 176 lb)

and hold down the pedal for approximately 5 seconds with the

engine running. Check for any fluid leakage.

CAUTION:

Retighten the applicable connection to the specified torque

and repair any abnormal (damaged, worn or deformed) part

if any brake fluid leakage is present.

Draining

INFOID:0000000012200267

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

off immediately and wash with water if it gets on a painted surface. For brake component parts,

never wash them with water.

• Turn the ignition switch OFF and disconnect the ABS actuator and electric unit (control unit) har-

ness connector or the battery negative terminal before performing work.

1. Connect a vinyl tube to the bleed valve.
2. Depress the brake pedal and loosen the bleeder valve to gradu-

ally discharge brake fluid.

Refilling

INFOID:0000000012200268

CAUTION:

• Turn the ignition switch OFF and disconnect the ABS actuator and electric unit (control unit) har-

ness connector or the battery negative terminal before performing work.

SFIA2634J

SBR389C

BRA0007D

Revision: November 2015

2016 JUKE

BRAKE FLUID

BR-13

< PERIODIC MAINTENANCE >

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

off immediately and wash with water if it gets on a painted surface. For brake component parts,

never wash them with water.

1. Check that there is no foreign material in the reservoir tank, and refill with new brake fluid.

CAUTION:

• Never reuse drained brake fluid.

• Never allow foreign matter (e.g. dust) and oils other than brake fluid to enter the reservoir tank.

2. Loosen the bleeder valve, slowly depress the brake pedal to the full stroke, and then release the pedal.

Repeat this operation at intervals of 2 or 3 seconds until new brake fluid is discharged. Then close the

bleeder valve with the brake pedal depressed. Repeat the same work on each wheel.

3. Perform the air bleeding. Refer to

BR-13, "Bleeding Brake System"

Bleeding Brake System

INFOID:0000000012200269

CAUTION:

• Turn the ignition switch OFF and disconnect the ABS actuator and electric unit (control unit) har-

ness connector or the battery negative terminal before performing the work.

• Monitor the fluid level in the reservoir tank while performing the air bleeding

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

off immediately and wash with water if it gets on a painted surface. For brake component parts,

never wash them with water.

1. Check that there is no foreign material in the reservoir tank, and refill with new brake fluid.

CAUTION:

• Never reuse drained brake fluid.

• Never allow oils other than brake fluid to enter the reservoir tank.

2. Connect a vinyl tube to the bleeder valve of the rear right brake.
3. Fully depress the brake pedal 4 to 5 times.
4. Loosen the bleeder valve and bleed air with the brake pedal depressed, and then quickly tighten the

bleeder valve.

5. Repeat steps 3 and 4 until all of the air is out of the brake line.
6. Tighten the bleeder valve to the specified torque.

• Front disc brake: Refer to

BR-53, "BRAKE CALIPER ASSEMBLY : Exploded View"

• Rear disc brake: Refer to

BR-63, "BRAKE CALIPER ASSEMBLY : Exploded View"

7. Perform steps 2 to 6. Occasionally fill with the brake fluid in order to keep it in the reservoir tank at least

half of MAX line. Bleed air in the following order: rear right brake

→

front left brake

→

rear left brake

→

and front right brake in order.

8. Check that the fluid level in the reservoir tank is within the specified range after air bleeding. Refer to

BR-

12, "Inspection"

9. Check each item of brake pedal. Adjust it if the measurement value is not the standard. Refer to

BR-9,

"Inspection and Adjustment"

Revision: November 2015

2016 JUKE

Content .. 41 42 43 44 ..