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Nissan Juke (2016 year). Service Repair Manual - part 42

BCS

NORMAL OPERATING CONDITION

BCS-93

< SYMPTOM DIAGNOSIS >

[WITH INTELLIGENT KEY SYSTEM]

NORMAL OPERATING CONDITION

Description

INFOID:0000000012200744

SHIPPING MODE

• Shipping mode inhibits battery power consumption during transportation or storage of the vehicle. Vehicle is

set to shipping mode before being shipped from the factory.

• When ignition switch is OFF, BCM operates shipping mode.

• BCM control functions are limited in shipping mode. The limited items that are not operated during the ship-

ping mode are as follows.

- Door lock and unlock switch function

- Remote keyless entry function

- Theft warning alarm function

- Lighting & turn signal switch function

- Interior room lamp timer control function

• For shipping mode cancel operation, refer to

BCS-82, "Description"

NOTE:

Do not cancel shipping mode during storage of the vehicle. Always cancel shipping mode before delivery of

the vehicle to customer.

Revision: November 2015

2016 JUKE

BCS-94

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

BCM

REMOVAL AND INSTALLATION

BCM

Removal and Installation

INFOID:0000000012200745

CAUTION:

Before replacing BCM, perform “Before Replace ECU” of “Read / Write Configuration” to save or print

current vehicle specification. Refer to

BCS-79, "Description"

REMOVAL

1. Remove instrument lower panel. Refer to

IP-13, "Removal and Installation"

2. Remove harness clip.
3. Remove BCM mounting screws.
4. Remove BCM and disconnect the connectors.
5. Remove relays and relay mounting bracket from BCM.

INSTALLATION

Install in the reverse order of removal.

CAUTION:

Be sure to perform “Manual Configuration”or “After Replace ECU” of “Read / Write Configuration”

when replacing BCM. Refer to

BCS-79, "Description"

NOTE:

Be sure to perform the system initialization (NVIS) when replacing BCM. Refer to

BCS-79, "Work Procedure"

Revision: November 2015

2016 JUKE

BCS

COMBINATION SWITCH

BCS-95

< REMOVAL AND INSTALLATION >

[WITH INTELLIGENT KEY SYSTEM]

COMBINATION SWITCH

Exploded View

INFOID:0000000012200746

Removal and Installation

INFOID:0000000012200747

REMOVAL

1. Remove steering column cover. Refer to

IP-13, "Removal and Installation"

2. Remove screws.
3. Disconnect the connector.
4. Pull up the combination switch to remove it.

INSTALLATION

Install in the reverse order of removal.

Combination switch

Combination switch connector

JMMIA0383ZZ

Revision: November 2015

2016 JUKE

BR-1

BRAKES

SECTION

CONTENTS

BRAKE SYSTEM

PRECAUTION ...............................................

PRECAUTIONS ...................................................

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................

Precaution for Procedure without Cowl Top Cover

......

Precaution for Brake System ....................................

Precautions for Removing Battery Terminal .............

PREPARATION ............................................

PREPARATION ...................................................

Commercial Service Tool ..........................................

BASIC INSPECTION ....................................

FRONT DISC BRAKE .........................................

DISC ROTOR ...............................................................

DISC ROTOR : Inspection ........................................

REAR DISC BRAKE ...........................................

DISC ROTOR ...............................................................

DISC ROTOR : Inspection ........................................

SYMPTOM DIAGNOSIS ...............................

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................

NVH Troubleshooting Chart ......................................

PERIODIC MAINTENANCE ..........................

BRAKE PEDAL ...................................................

Inspection and Adjustment ........................................

BRAKE FLUID ....................................................

Inspection ................................................................

Draining ...................................................................

Refilling ...................................................................

Bleeding Brake System ...........................................

BRAKE MASTER CYLINDER ..........................

Inspection ................................................................

BRAKE BOOSTER ...........................................

Inspection ................................................................

FRONT DISC BRAKE .......................................

BRAKE PAD ..............................................................

BRAKE PAD : Inspection and Adjustment ...............

DISC ROTOR .............................................................

DISC ROTOR : Inspection and Adjustment .............

REAR DISC BRAKE .........................................

BRAKE PAD ..............................................................

BRAKE PAD : Inspection and Adjustment ...............

DISC ROTOR .............................................................

DISC ROTOR : Inspection and Adjustment .............

REMOVAL AND INSTALLATION ...............

BRAKE PEDAL .................................................

Exploded View .........................................................

Removal and Installation .........................................

Inspection and Adjustment ......................................

BRAKE PIPING .................................................

FRONT .......................................................................

FRONT : Exploded View .........................................

FRONT : Hydraulic Piping .......................................

FRONT : Removal and Installation ..........................

FRONT : Inspection .................................................

REAR .........................................................................

REAR : Exploded View ............................................

REAR : Hydraulic Piping ..........................................

REAR : Removal and Installation ............................

REAR : Inspection ...................................................

BRAKE MASTER CYLINDER ..........................

Revision: November 2015

2016 JUKE

BR-2

Exploded View ........................................................

Removal and Installation ........................................

Disassembly and Assembly ....................................

Inspection ...............................................................

BRAKE BOOSTER ............................................

Exploded View ........................................................

Removal and installation ........................................

Inspection and Adjustment .....................................

VACUUM LINES ................................................

Exploded View ........................................................

Removal and Installation ........................................

Inspection ...............................................................

FRONT DISC BRAKE ........................................

BRAKE PAD .............................................................

BRAKE PAD : Exploded View ................................

BRAKE PAD : Removal and Installation .................

BRAKE PAD : Inspection ........................................

BRAKE CALIPER ASSEMBLY ................................

BRAKE CALIPER ASSEMBLY : Exploded View ....

BRAKE CALIPER ASSEMBLY : Removal and In-
stallation .................................................................

BRAKE CALIPER ASSEMBLY : Disassembly and
Assembly ................................................................

BRAKE CALIPER ASSEMBLY : Inspection ............

REAR DISC BRAKE ..........................................

BRAKE PAD ..............................................................

BRAKE PAD : Exploded View .................................

BRAKE PAD : Removal and Installation .................

BRAKE PAD : Inspection ........................................

BRAKE CALIPER ASSEMBLY ................................

BRAKE CALIPER ASSEMBLY : Exploded View ....

BRAKE CALIPER ASSEMBLY : Removal and In-
stallation ..................................................................

BRAKE CALIPER ASSEMBLY : Disassembly and
Assembly ................................................................

BRAKE CALIPER ASSEMBLY : Inspection ............

SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................

SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................

General Specifications ............................................

Brake Pedal ............................................................

Brake Booster .........................................................

Front Disc Brake .....................................................

Rear Disc Brake ......................................................

Revision: November 2015

2016 JUKE

PRECAUTIONS

BR-3

< PRECAUTION >

PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"

INFOID:0000000012200257

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along

with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain

types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS

system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front

air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.

Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this

Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, it is recommended that all maintenance

and repair be performed by an authorized NISSAN/INFINITI dealer.

• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury

caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,

see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness

connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.

• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with

a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing

serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery or batteries, and wait at least 3 minutes before performing any service.

Precaution for Procedure without Cowl Top Cover

INFOID:0000000012200258

When performing the procedure after removing cowl top cover, cover

the lower end of windshield with urethane, etc to prevent damage to

windshield.

Precaution for Brake System

INFOID:0000000012200259

WARNING:

Since dust covering the front and rear brakes has an affect on human body, the dust must be removed

with a dust collector. Never splatter the dust with an air blow gun.

• Brake fluid use refer to

MA-11, "Fluids and Lubricants"

• Never reuse drained brake fluid.

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off

immediately and wash with water if it gets on a painted surface. For brake component parts, never wash

them with water.

PIIB3706J

Revision: November 2015

2016 JUKE

BR-4

< PRECAUTION >

PRECAUTIONS

• Always confirm the specified tightening torque when installing the brake pipes.

• After pressing the brake pedal more deeply or harder than normal driving, such as air bleeding, check each

item of brake pedal. Adjust brake pedal if it is outside the standard value.

• Always clean with new brake fluid when cleaning the master cylinder, brake caliper and other components.

• Never use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause

improper operation.

• Always loosen the brake tube flare nut with a flare nut wrench.

• Tighten the brake tube flare nut to the specified torque with a crow-

foot (A) and torque wrench (B).

• Turn the ignition switch OFF and disconnect the ABS actuator and

electric unit (control unit) harness connector or the battery negative

terminal before performing the work.

• Check that no brake fluid leakage is present after replacing the

parts.

• Burnish the brake contact surfaces after refinishing or replacing

rotors, after replacing pads, or if a soft pedal occurs at very low

mileage.

- Front brake pad: Refer to

BR-16, "BRAKE PAD : Inspection and

Adjustment"

- Front disc rotor: Refer to

BR-16, "DISC ROTOR : Inspection and Adjustment"

- Rear brake pad: Refer to

BR-18, "BRAKE PAD : Inspection and Adjustment"

- Rear disc rotor: Refer to

BR-18, "DISC ROTOR : Inspection and Adjustment"

Precautions for Removing Battery Terminal

INFOID:0000000012200260

• When removing the 12V battery terminal, turn OFF the ignition

switch and wait at least 30 seconds.

NOTE:

ECU may be active for several tens of seconds after the ignition

switch is turned OFF. If the battery terminal is removed before ECU

stops, then a DTC detection error or ECU data corruption may

occur.

• For vehicles with the 2-batteries, be sure to connect the main bat-

tery and the sub battery before turning ON the ignition switch.

NOTE:

If the ignition switch is turned ON with any one of the terminals of

main battery and sub battery disconnected, then DTC may be

detected.

• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.

NOTE:

The removal of 12V battery may cause a DTC detection error.

JPFIA0001ZZ

SEF289H

Revision: November 2015

2016 JUKE

PREPARATION

BR-5

< PREPARATION >

PREPARATION

Commercial Service Tool

INFOID:0000000012200261

Tool name

Description

Power tool

Loosening bolts and nuts

Pin punch
a: 4 mm (0.16 in)

Removing and installing reservoir tank

Handy vacuum pump

• Air tight
• Inspection of check valve

Brake caliper wrench

Return the piston

PBIC0190E

NT410

ZZC1313D

NNFIA0040ZZ

Revision: November 2015

2016 JUKE

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