Acura TSX / Honda Accord CL. Manual - part 876

 

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Acura TSX / Honda Accord CL. Manual - part 876

 

 

Fig. 68: Installing The Synchro Spring 

16. Install the double cone synchro assembly (B) by aligning the synchro cone fingers (C) with the grooves in 

the 5th/6th synchro hub (D).  

17. Install the distance collar and the needle bearing. 

 

2004 Acura TSX 

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

  

 

18. Install the 6th gear (A) by aligning the synchro cone fingers (B) with the holes in the 6th gear (C). 

Fig. 69: Installing The 6th Gear 

19. Install the NEW ball bearing (A) using the special tools and press (B). 

 

2004 Acura TSX 

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

  

 

Fig. 70: Installing The NEW Ball Bearing 

COUNTERSHAFT ASSEMBLY CLEARANCE INSPECTION 

1. Measure the clearance between the 1st gear (A) and the distance collar (B) with a feeler gauge (C). If the 

clearance is more than the service limit, go to step 2. 

Standard: 0.06-0.16 mm (0.002-0.006 in.)  

Service Limit: 0.25 mm (0.010 in.) 

 

2004 Acura TSX 

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

  

 

Fig. 71: Measuring The Clearance Between The 1st Gear & The Distance Collar 

2. Measure the thickness of the distance collar. 

Standard: 23.03-23.08 mm (0.907-0.909 in.) 

z

If the thickness is not within than the standard, replace the distance collar.  

z

If the thickness is within the standard, go to step 3. 

 

2004 Acura TSX 

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

  

 

 

 

 

 

 

 

 

Content   ..  874  875  876  877   ..