Acura TSX / Honda Accord CL. Manual - part 867

 

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Acura TSX / Honda Accord CL. Manual - part 867

 

 

Fig. 34: Measuring The Clearance Between Change Lever & The Select Lever With A Feeler 
Gauge
 

2. Measure the groove of the change lever. 

Standard: 15.00-15.10 mm (0.591-0.594 in.) 

z

If the groove is not within the standard, replace the change lever.  

z

If the groove is within the standard, replace the select lever. 

 

2004 Acura TSX 

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

  

 

Fig. 35: Measuring The Groove Of The Change Lever 

CHANGE LEVER ASSEMBLY DISASSEMBLY/REASSEMBLY 

NOTE:

z

If 5 minutes have passed after applying liquid gasket, reapply it and 
assembly the shift arm cover.  

z

Prior to reassembling, clean all parts in solvent, dry them, and apply 
grease to the contact surfaces as shown.  

 

2004 Acura TSX 

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

  

 

Fig. 36: Exploded View Of Change Lever Assembly Components 

SHIFT FORK CLEARANCE INSPECTION 

1. Measure the clearance between each shift fork (A) and its matching synchro sleeve (B). If the clearance 

exceeds the service limit, go to step 2. 

Standard: 0.35-0.65 mm (0.014-0.026 in.) 

NOTE:

The synchro sleeve and synchro hub should be replaced as a set.

 

2004 Acura TSX 

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

  

 

Service Limit: 1.0 mm (0.039 in.) 

Fig. 37: Measuring The Clearance Between Each Shift Fork & Its Matching Synchro Sleeve 

2. Measure the thickness of the shift fork fingers. 

Standard: 7.4-7.6 mm (0.29-0.30 in.) 

z

If the thickness is not within the standard, replace the shift fork.  

z

If the thickness is within the standard, replace the synchro sleeve.  

z

If one arm of the shift fork shows more wear than others, the fork may be bent and needs to 
be replaced.  

 

2004 Acura TSX 

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

  

 

 

 

 

 

 

 

 

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