FANUC Series 0i 888-FANUC-US (888-326-8287) - 2018 y

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Series 0i - MODEL F

Series 0i MODEL F

FANUC controls have a world-class reputaton for performance, precision, reliability and familiar operaton. This reputaton makes

them popular with the most demanding producton managers, operators and maintenance engineers. FANUC is the world’s leading

CNC manufacturer, with more than 3.7 million controls installed worldwide.

The FANUC Series 0i - MODEL F is the newest generaton in the Series 0i control systems. The Series 0i brings faster, more accurate

performance to a wide range of milling, turning, punching and grinding applicatons with more standard features, more advanced

capabilites and faster communicatons than ever before. The Series 0i control is the industry’s most reliable system with a Mean Time

Between Failure rate of 52 years.

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The first choice for tool room and production turning applications

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Support for up to 12 servo axes, 4 simultaneous

interpolated axes, 4 spindles and 3 independent PMC

machine ladders as well as multple part-program paths

and high-speed auxiliary machine functons

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Standard features include many advanced features

typically associated with higher-end control systems

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Available with 8.4”, 10.4”, or 15” display and QWERTY

or ONG keyboard

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The optonal FANUC Data Server offers high-response

Ethernet, up to 16 GB part program storage and large

transfer buffers for Direct Numerical Control (DNC)

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Operator-friendly set-up guidance with FANUC’s powerful

and intuitve conversatonal programming or the industry

standard G-Code programming for fast and easy job

changeovers

The Series 0i - MODEL F is the next generaton in the highly

»»

Teach-and-playback mode makes use of electronic hand

popular Series 0i and integrates many features found on

wheels and intuitve conversatonal programming to

the Series 30i-MODEL B. The Series 0i-F offers more axes,

program parts without learning G-Code

ladders and paths, as well as high-speed auxiliary machine

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Available web-based sofware applicatons for monitoring

functons and an expanded list of standard features. Addi-

machine and job status with a smartphone or tablet

tonal features available on the Series 0i - MODEL F include

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Type 3 and Type 5 versions of the Series 0i - MODEL F are

15” display, QWERTY keyboard, I/O Link i, high-speed rigid

available in milling and turning configuratons. These

tapping, tolerance control, axis name expansion, program

basic versions are a cost-effectve opton for straight-for-

folder management, quick program restart, flexible path

ward, commodity type producton or for machine tool

axis assignment, mult-path PMC functon, ladder dividing

builders who want to add their own functons. See the

table on page 14 for specificatons.

management, EtherNet/IP and PROFINET.

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Optimized Speed

Tool Retract & Recover

The Series 0i-F features a suite of advanced moton control

Tool retract and recover simplifies tool inspecton and

sofware functons to reduce cycle tmes while enhancing part

replacement while machining. When actvated, the tool safely

accuracy and extending machine life. Examples include High

retracts from the part and then can be manually moved to an

Response Vector Control (HRV 3), an advanced form of field

inspecton positon. When released, the tool moves back

oriented control that uses high-speed DSPs and nano interpo-

along the path created by the manual moves.

laton to improve surface finish, cycle tmes and accuracy.

Path Synchronization

Bell-Shaped Acc/Dec

M-codes are used to make one path wait for the other path to

Bell-shaped acc/dec minimizes machine shock and while

complete an operaton before proceeding. One path can also

reducing the tme it takes to accelerate and decelerate. This

be commanded to wait untl another path reaches a specified

can be applied to rapid contouring and tapping motons.

absolute coordinate positon before contnuing.

AI Contour Control

High-Speed Ethernet

AI Contour Control (AICC I/AICC II) uses advanced look-ahead

The 100-MBit Ethernet interface allows the CNC to be

algorithms to determine optmal feedrates and acceleraton.

integrated into a network for high-speed part program

This can reduce cycle tmes and improve accuracy, which

transfers and the collecton of process related data. It also

is especially beneficial when machining complex, curved

supports remote troubleshootng from the maintenance

surfaces such as aerospace or automotve parts or metal dies.

department or a machine tool builder anywhere around the

world. Because the Ethernet port does not use a public oper-

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atng system, it is practcally “hacker-free” and virus immune.

operatons can be performed on a program or a complete

folder. Machine tool builder files are separated from user

Part Program Management

programs and macros to avoid accidental modificaton or

The Series 0i - MODEL F provides up to 2MB of nonvolatle

deleton.

internal memory for part program storage. Additonal part

program storage using ATA or CompactFlash memory cards is

Program Restart

available. The optonal FANUC FAST Data provides up to 16GB

Program Restart allows mid-program startup when the pro-

of flash memory. Part programs stored in external memory

gram was interrupted for a tool inspecton or if the machine is

cards or in the FAST Data Server can be edited and executed

stopped for a prolonged break.

just like internal memory.

Multiple Part Program View

32-Alphanumeric Character Program Names

The enhanced part program display provides more insight

The Series 0i-F now allows program names with up to 32

into the part program calling structure and simplifies verifi-

alpha-numeric characters so it is compatble with Series 30i-B.

caton and debugging. It displays the actve part program/

subprogram blocks in detail with interpreted values replacing

Part Program Folders

items such as macro variables statements. If a subprogram is

Organize part programs and macros by categories such as

actve, it also displays the name of the calling parent program.

libraries, customers or jobs. Copy, move and input/output

A second window displays the original part program with the

macro variable statements.

Productivity Advantages

• Nano precision interpolaton for the highest quality

• Compatbility with all previous versions of the Series

surface finish during contouring

0 and 0i-MODELS A, B, C and D, as well as hardware

and programming compatbility with the FANUC

• High-speed machining for faster, beter quality parts

Series 30i/31i/32i-MODEL B.

• Cuter Compensaton for direct input from part

• Consistent operatons minimizes or eliminates the

drawings and increased tooling flexibility

need for additonal training

• Canned cycles and custom macros for simplified part

• Existng part programs run without modificaton

programming

• Simple part programming and operaton

• Skip cycle interface for probe measurements

• Operator-friendly graphic display for visual part

• Tool management for maximum machine utlizaton

program verificaton

• Ethernet connectvity

• Comprehensive help functons

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CNC System-Wide Nanometer Precision

The FANUC Nano CNC System achieves high-quality machining

by coordinatng high-precision operaton in nanometers and

state-of-the-art servo technology. With nano interpolaton, po-

siton commands for the digital servo control unit are computed

at the nanometer level, while the SERVO HRV and SPINDLE

HRV controls provide incredibly fast control cycle tmes. The

high-resoluton pulse coders on the FANUC αi-B series AC SERVO

MOTOR supplies highly accurate feedback to ensure the highest

quality machining is achieved.

iPendant

The FANUC iPendant is a factory hardened, portable display

and operaton panel with an available touch-panel interface.

The iPendant can be used as the primary display for simple

applicatons or as an additonal display to allow the operator

to get closer to the workpiece.

The iPendant supports all standard Series 0i-F screens for op-

eraton, programming and maintenance. Customized machine

operaton keys are available with a transparent key sheet.

Keyboard functons can be switched between Manual Data

Input (MDI) mode for data entry/program editng or machine

operaton mode where the keys are used for manual axis

moton, miscellaneous operatonal functons and automatc

machine operaton. iPendant can also be equipped with a small

manual pulse generator device for manual axis operaton and a

USB port for file I/O.

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Control, Drives & Sofware -

A Perfect Combinaton

Drive subsystem

βiS/αi βi/αi SERVO motor

FFSB

1st channel

Series βi/αi SERVO

βi/αi spindle motor

Series 0i - MODEL F

2^nd channel

βi/αi SVSP

A great CNC system is the perfect combination between

High quality and reliability coupled with simple maintenance

control, drives, I/O and connectivity. That’s what FANUC

are key factors in drive components from FANUC. Modern

gives you for optimum machine tool performance.

bus-systems and connector technology simplifies interconnec-

tons and maximizes operatonal reliability.

The Series 0i-F is compatible with both Alpha i and Beta i

amplifiers and motors to achieve optimal performance.

High-efficiency drive systems pump energy back into the

power line when the machine is deceleratng, and when

Display screens can be customized to suit the requirements

combined with cycle tme reductons, they can significantly

of the operator using C-Executer or FANUC Picture that simpli-

reduce electrical power consumpton. Small motor outlines

fies the construction of custom screens with icon-driven graphic

and minimum footprint amplifier designs reduce the floor

elements.

space required for the machine tool and electrical cabinets.

With Dual Check Safety, the Series 0i - MODEL F has all the

required safety functions integrated into the CNC to comply with

European safety standards.

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NCGuide - Effectve Training Environment

NCGuide is an authentc simulaton of a FANUC CNC that

expand their knowledge by learning the features available

runs on a PC, providing a realistc operaton and part pro-

with newer controls - even before they are installed.

gramming environment at a fracton of the cost of using

For the most realistc and effectve learning environment,

a producton machine tool. This translates into lower train-

each user can quickly setup a configuraton to emulate a

ing costs, as comprehension and retenton is enhanced.

partcular machine’s CNC.

Students can perform hands-on exercises in an ergonom-

ically friendly environment - away from the noise of the

Part Programming Training

factory floor. Operators, programmers and maintenance

NCGuide supports both conventonal G-Code part program-

engineers can all practce common procedures or develop

ming with tool path simulaton, and the powerful, easy-to-

optmized processes without risks to people, tooling or

use, MANUAL GUIDE i conversatonal part programming

machines.

with 3D tool path and part geometry visualizaton.

Users can create and edit machining center, lathe and

Operational Training

compound machining part programs, generate cycle tme

NCGuide is ideal for operatonal training. All standard CNC

estmates and create and test Custom Macro subroutnes.

operatonal screens can be selected and all standard pro-

The tool path simulaton lets users visually verify a part

cedures can be practced. NCGuide also supports custom

program, to see the effect of workpiece and tool offsets

screens developed by the machine tool builder. Users can

and to observe the effects of canned cycles and advanced

create and edit part programs, search for words and safe

interpolaton modes. MANUAL GUIDE i conversatonal part

start blocks, upload and download part programs and test

programs can be developed on the simulator and then con-

for syntax and tool path geometry errors. Workpiece, tool

verted to conventonal G-Code to run on any FANUC CNC.

geometry and tool wear offsets can all be edited and their

effects visualized to enhance understanding. Users can

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MANUAL GUIDE i

MANUAL GUIDE i conversatonal programming is available

for the Series 0i controls with 10.4’’ or 15’’ LCD displays. It

provides fast and efficient programming for milling, turning

and mill-turn centers. The screens and menus are intui-

tve and the 3D verificaton graphics are clear, providing

a comfortable part programming environment - even for

complex parts.

A part program can be generated in a few simple steps.

Graphical, user-friendly symbols and pop-up menus over-

lay a single main screen, which includes all the machine

informaton needed to create and execute a part program.

This ensures that the operator is always in control. MAN-

UAL GUIDE i can also be used off the shop floor with the

NCGuide simulaton package. Part programs can be moved

freely between the PC and a wide range of machines.

Powerful G-Code Editor

The Series 0i - MODEL F supports both traditonal CNC

word editor mode and flexible character editng. Charac-

ter editng mode provides a quick and easy way to modify

complex word structures such as custom macros, mathe-

matcal statements and part program comments. The back-

ground editor can display multple programs side-by-side

on the screen so that one part program can be download-

ed and modified while another part program is executng in

the foreground.

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Integrated safety

Chuck and Tailstock Barriers

The Series 0i-F is available with Dual Check Safety. This integrat-

The Chuck and Tailstock Barrier functon prevents damage to

ed Category 3 safety system offers a high level of safety through

the machine by checking whether the tool tp interferes

redundant monitoring and duplicate paths of breaking power

with either the chuck or tail stock. Setng screens define the

to the servo/spindle amplifier using a single cable. Using built-in

no-entry zones which the tool may not enter. Setngs may

redundancy, a special processor for monitoring safety-related

be entered quickly by jogging the tool to the barrier limit and

parameters, Dual Check Safety guarantees the safety of the

using sof keys to record the positons. If the tool nose enters

system by following the actual position and speed of the servo

the barrier during machining, the axes are stopped and an

motors, spindle motors and the I/O interfaces.

error message displayed.

Basic Functons of Dual Check Safety:

Interference Check

• Brake Monitoring

When tools from two independent paths machine the same

• Safe Spindle Speed (4 ranges)

workpiece simultaneously they can machine in close proxim-

• Safe Servo Axis Speed (4 Ranges, Velocity & Positoning)

ity to each other. If the tools make contact with each other

• Safe Machine Axis Positon (4 ranges)

due to a programming error or a setup error, serious dam-

• Safe Stop

age to the tool and machine can result. Interference Check

• Safe I/O’s

detects any potental collision before it occurs and stops the

• Safety I/O Signal History Functon

machine.

• Safety Spindle Speed Limit Override Functon

• Test Mode Functon for Acceptance Test

Crash Protecton

Unexpected torque disturbance control allows torque limits

Safety I/O Unit

to be set so that the axis will stop or retract when a collision

The safety I/O unit is a single module interface that provides

is detected, reducing damage to the machine.

redundant input and output safety signals when Dual Check

Safety is used, requiring only a single I/O Link i channel.

DUAL

CHECK

SAFETY

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shootng. FANUC experts provide fast local onsite service and free

over-the-phone technical support.

Preventon of Operatonal Errors

Unintentonal mistakes can be reduced by requiring opera-

tors to confirm actons like deletng part programs or startng

programs in the middle. Limits can be placed on the tool and

workpiece offset values entered to prevent machine crashes

due to simple data entry errors.

Unmatched Reliability

Built-In Backup

Downtme on your CNC machine is very expensive, especially

The Built-In Backup feature regularly backs up important data

when you add up the cost of repairs, the lost producton capacity,

to flash memory to minimize downtme from lost machine

and the potental revenue and goodwill lost if you miss customers’

tool builder or user files. This saves tme when experimentng

deliveries. FANUC’s contnuous improvement culture ensures that

or troubleshootng by saving a snapshot of all the existng

our CNC systems are the most reliable available. Statstcally, a

user files and setngs before making any modificatons.

hardware fault occurs only once for every 52 years of productve

service.

Simplified Servo & Spindle Tuning

Quickly and easily determine the recommended servo and

Through our commitment to our Service First philosophy, we offer

spindle servo tuning parameters by simply pressing a sofkey

lifetme parts and maintenance support for all of our products as

on a built-in screen. This eliminates the need for costly special-

long they are in use. We provide convenient local parts inven-

ized resources. If higher precision is required, optmum velocity

tories and economical repair and return services to help ensure

gain for each servo axis can be adjusted automatcally using the

our customers’ machines are available for producton when they

more advanced Parameter Tuning of Velocity Gain tool.

need them.

Maintenance Friendly

The modular design of the bateries and fans means they can be

Extreme Reliability -

replaces quickly and easily without tools. A comprehensive pack-

age of maintenance tools is integrated into the CNC to help keep

Maintenance Friendly

your machine running and making parts. A snapshot of any CNC

screen can be captured to a memory card to be used in trouble-

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drive is limited during acceleraton to reduce energy usage.

The CNC’s PMC interface can also be used to turn off pow-

er-hungry peripherals when the machine is not in cycle. The

energy usage of peripheral devices can be monitored by

entering their average power consumpton and controlling

PMC addresses.

Energy Monitoring & Optmizaton

The CNC monitors and displays the real-tme energy

usage and savings allowing part programs to be

optmized for maximum efficiency. The data can also

be collected via Ethernet and saved for analysis.

The ECO monitoring screen displays a comprehensive

analysis of power consumpton and the benefi ts achieved

with eco machining.

Energy Saving

Studies have shown that approximately 20% of a machine’s

running costs can be atributed to electrical energy consump-

ton, primarily for hydraulic and pneumatc pumps, and the

servo and spindle drive systems.

The servo motors in a moton system are contnuously accel-

eratng and deceleratng as they change speed and directon.

The state-of-the-art FANUC AC drive systems use high-speed,

high-efficiency switching circuits to direct the energy back

into the main electrical supply when an axis is deceleratng,

reducing the net energy used.

The FANUC energy saving level selectng functon allows the

user to optmize the balance between the fastest (normal)

machining speed and the lowest energy consumpton. When

The ECO setng screen provides visualizaton of energy consumpton to

the ECO level is set above level 0, the torque of the spindle

enable the selecton of the best eco-machining setng.

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Modernized FANUC Series 0i-F Design

Conventonal operatng system can easily transiton from the standard 8.4”LCD/MDI unit to

the new 10.4 inch screen display unit with flat and sophistcated design.

10.4”LCD/MDI Unit (Vertcal)

8.4”LCD/MDI Unit (Vertcal)

300mm tall (same as 8.4”)

290mm wide

260mm wide

400 mm wide

10.4”LCD/MDI Unit (Horizontal

220mm tall

8.4”LCD/MDI Unit (Horizontal)

200mm tall

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Series 0i Technical Guide

Series 0i-F Type 1

Series 0i-F Type 3

Series 0i-F Type 5

ITEM

Milling (M)

Turning (T)

Punching (P)

Control Axis

Controlled paths

Max. total number of control axes per path

11 / 9

12 / 9

Max. simultaneously controlled axes per path

Loader control paths

LCD

8.4”/10.4”/15”

8.4”/10.4”

Touch Screen

PANEL i

Nano interpolaton

Part program storage

512K-2MB

5K-24K

PMC/L functon

PMC

24K-100K

24K

system

I/O Link i DI/DO points

2048/2048

1024/1024

Embedded Ethernet

Fast Ethernet

Memory card program edit & operaton

Data server editng/ operaton

MANUAL GUIDE i

TURN MATE i

AI contour control I & II

(I/II)

*(I/II)

*(I)

*(I/II)

*(I)

Nano smoothing

Jerk control

Spindle control with servo motor

Protecton of data at eight levels

Dynamic display language switching

Macro executor + C Language executor

FANUC PICTURE exectutor

NCGuide

Program transfer tool

CNC setng tool

Tool management functon: 1000 pairs

Top 10 Reasons To Choose FANUC

1. FANUC’s world class reliability and 52-year

6. CNC Systems are ready to go in less than 30

MTBF rates maximize machine uptime and

seconds for increased daily production time.

minimize TCO.

7. Boost efficiency with Ethernet-enabled data

2. Lifetime support of FANUC products and parts.

and remote diagnostics.

3. Increase your competitive edge with state-

8. Minimize downtime by separating CNC control

of-the-art technologies that increase quality,

and PC technologies.

efficiency, reliability and reduction of cycle

9. Rely on a world-class partner.

times.

10. The standard interface of FANUC simplifies

4. Minimize training and support costs with con-

integration with robots.

tinuity of operation and upward compatibility

of existing programs on new CNC controls.

5. At-the-machine programming with MANUAL

GUIDE i conversational programming.

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