Blum PRO-CENTER. Manual

 

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Blum PRO-CENTER. Manual

 

 

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Blum PRO-CENTER
Please keep a copy of the instruction leaflet.
The instruction leaflet contains the EC Declaration of Conformity, which must be produced for authorities upon request.
EN
BA-077/1EN M6X.20XX

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A- Orientation diagram
D1
Fixing screws
(4pcs M8x80)
D2
Handles
&
D3
Crane eye
D6
Controller
%
D11 Hexagonal Allen key screws
(4pcs M8x20)
&
%
E29 Stop screw
for drilling depth revolver
%
(M8x30, M8x40, M8x50)
E30 Adjustable depth stop rod (3psc)
%
Z1
Allen key 4
;
with cross handle
%
Z2
Allen key 6
;
Z3
Allen key 4
Z4
Spanner SW10/13 (2psc)
;
%
;
D5
Work table
D6
Controller
D10 Clipboard
&
E7
Locking device for drilling head
&
E8
Ruler clamping screws
%
E10
Work table lock
E11
Work table depth stop
&
E12
Cover
E16
Drill head depth stop
%
E18
Drill brake set screw
&
E19
Mode switch (vertical drilling
and/or drilling and insertion)
&
%
&
&
&
&
&
2
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A- Orientation diagram
D5
Work table
D6
Controller
D7
Extraction port
D8
Air filter unit
&
&
E16
Drill head depth stop
E17
Drill head depth adjuster
%
E18
Set screw (head brake)
E19
Mode switch
&
(Vertical drilling and/or
&
drilling and insertion)
%
%
%
D5
Work top
D6
Controller
D7
Extraction port
&
D8
Air filter unit
&
E16
Revolving handle (drilling depth)
%
E17
Revolver (drilling depth)
&
E18
Clamping screw (cam brake)
%
E19
Mode switch
&
(Vertical drilling and/or drilling and
insertion)
%
E23 Clamping screw (drilling distance)
E24 Adjustment screw
&
E25 Adjustment calibration
%
(drilling distance)
E26 Clamping screw (drilling depth)
E27 Calibration (drilling depth)
&
&
&
&
3
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B - Table of contents
A- Orientation diagram
2
B - Table of contents
4
C - Reading guide
5
C.1 - How to use this instruction leaflet
5
D - Safety information
6
D.1- Remaining risks according to ISO EN 12100-2
6
D.2 - Safety decals
6
D.3 - Intended use
6
D.4 - Safety information
6
D.5 - Noise emission
7
D.6 - Dust emission
7
E - EC Declaration of Conformity
8
E.1 - EC Declaration of Conformity
8
E.2 - Technical data
8
2 - Setting up PRO-CENTER
9
2.1 - Unpacking and assembly
9
2.2 - Connecting to compressed air system
11
2.3 - Electrical connection
11
2.4 - Dust extraction
12
3 - How to operate the machine
13
3.1 - Description of operator panels
13
3.2 - Vertical drilling unit
14
3.3 - Vertical drilling and fittings insertion
17
3.4 - Vertical drilling only
18
3.5 - Pre-setting revolver for drilling depth
19
3.6 - Pre-setting revolver for work top setting
20
3.7 - Horizontal drilling unit
21
3.8 - Horizontal drilling
25
4 - Working with PRO-CENTER
27
4.1 - Creating a setup plan
27
4.2 - Overview (assembly - drilling heads - rulers)
29
4.3 - Drilling heads overview
31
4.4 - Rulers overview
35
5 - Maintenance and service
37
5.1 - Maintenance
37
6 - Troubleshooting
38
6.1 - What do the individual flashing signals mean?
38
6.2 - Error during vertical drilling
39
6.3 - Error during horizontal drilling
41
7 - Diagrams
42
7.1 - Electrical diagram 3x400 V 50 Hz
42
7.2 - Pneumatic diagram
43
4
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C - Reading guide
C.1 - How to use this instruction leaflet
• Please keep a copy of the operating instructions.
• Read all operating instructions and the safety information before operating the assembly machine.
• We recommend that you use the orientation diagram for easier identification of the parts being described.
• Individual sections are indicated by capital letters which makes it easier to navigate the instructions.
Safety information:
This exclamation mark indicates important safety information that must be followed.
Note:
This exclamation mark indicates a note. If this comment is not followed, then assembly machine components as
well as the work piece itself may be damaged or the assembly machine may be rendered inoperable and/or the
!
work piece unusable.
(3.1)Component description codes correspond to the section where the component and its function is described. For example, (3.1) is
described in section 3.
Dear valued Blum customer,
We would like to congratulate you on your decision to purchase the Blum assembly machine. You are now the owner of a modern,
high-quality assembly machine that will give you years of productive use with the proper care and maintenance.
We realise that your time is valuable. However, you should carefully read this instruction leaflet before you set up and use the ma-
chine for the first time. In this way, you will best determine how to adjust the assembly machine to your needs as well as protect
yourself against injury. In addition, the instruction leaflet also contains important information about machine maintenance.
At the time of printing, this instruction leaflet contained up-to-date information for this model. Small deviations due to continual
development of the assembly machine design cannot be ruled out entirely. This instruction leaflet is an important component to the
assembly machine and must be transferred to the new owner if the machine is sold.
For your own safety, you should only use Blum-approved replacement parts and accessories. Blum is not liable for any damages
resulting from the use of unapproved products.
Blum GmbH retains the right to make changes to and/or cancel without replacement the technical design, equipment,
technical information, colour, materials, services provided and similar without prior notice and without explanation as well
as the right to discontinue production of a specific model also without prior notice.
5
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D - Safety information
D.1- Remaining risks according to ISO EN 12100-2
• This machine complies with current safety standards. However, there are remaining risks.
• In the event of either pneumatic or electrical component failure ,it may be possible for the machine to make an unintended
movement .for this reason safety guards should never be removed.
• Other remaining risks are indicated by the safety decals and in the following safety rules. It is therefore absolutely necessary to fol-
low all safety instructions carefully.
D.2 - Safety decals
Completely read the instruction leaflet and the safety information before operating the assembly machine
Wear proper eye and face protection when operating this machine
Only one person at a time should operate the machine.
The work area is located in front of the machine.
Electrical connections and maintenance should only be performed by a qualified electrician.
Disconnect electrical and pneumatic connections before making any repairs (plug / rapid hose coupling).
Keep hands away from the drill or swing arm during the drilling or insertion process.
Do not remove safety devices - danger of injury.
Keep hands away from the danger zone of the clamps and knurled screws. - danger of being crushed
D.3 - Intended use
• The designated purpose of the assembly machine is the drilling and insertion of furniture fittings into work pieces made of wood,
particle board or plastic coated wood. The assembly machine should only be used in manufacturing. The manufacturer does not
assume liability for uses not described in the instruction manual.
• The machine is not explosion-proof. It should not be set up near a paint finishing system
D.4 - Safety information
• Before retooling, cleaning, maintenance or performing any work on drill bits, turn the main switch (E1) to pos. 0 and disconnect the
assembly machine from the pneumatic connection.
6
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D - Safety information
Only use sharp, clean drill bits.
Particular care must be taken when working on sections that jut out over the work top. Attach a larger work table or use extensions.
Work pieces should not affect the stability of the assembly machine. Work pieces should be secured against tipping or falling. Use
suitable clamps or support brackets. Operating elements must remain accessible and their accessibility should be not obstructed.
Secure the work piece during drilling/insertion. Use the assembly machine clamps or if these are not sufficient for the particular job,
use suitable clamping equipment.
Wear appropriate work clothing.
You should always check that all safety devices and machine parts are functioning properly before use. Replace damaged parts
with original Blum parts.
Make sure that no other tools or objects are on the work table aside from your work piece before turning on the assembly machine.
Always turn the main switch (E1) to POS. 0 after finishing work
CAUTION: For your own safety, use only those accessories which are recommended or indicated in the manual or Blum sales
literature.
Do not make any alterations or modifications to the assembly machine.
If there are any questions and/or problems, please contact the BLUM Customer Service Department.
All national regulations regarding labour law, industrial safety as well as all disposal guidelines must be followed.
D.5 - Noise emission
Noise emission levels as per EN ISO 11202 (11204) are:
Work place noise level is (work cycle): 80.4 dB(A) (measured at a height of 1.5 m and at 1 m forward of the worktable edge. The ambi-
ent correction factor K3A is ­4 dB and is calculated according to EN ISO 11204 Appendix A. The difference between the extraneous
noise level and the sound intensity level at each measuring point is > 6dB)
The specified values are emission values, which means that they are not necessarily safe workplace values at the same time. Al-
though there is a correlation between emission and emission values, the necessity of additional precautions cannot be deduced with
certainty. Factors liable to influence current emission levels in the workplace include the length of exposure, the characteristics of the
workroom, and other noise sources. Also, admissible workplace levels may vary from country to country. The information provided
here is designed to enable users to assess the hazards and risks involved more accurately.
D.6 - Dust emission
If connected properly to a dust extraction system, dust emissions fall clearly below the technical standard value. The assembly ma-
chine is equipped with a connecting piece for hoses with an inside diameter of 100 mm. This provides negative pressure of 2000 Pa
for the maximum required average air velocity of 20 m/sec. If there is no extraction system connector with a diameter of 100 mm, the
supplied adapter can be used. For connection, make sure that a minimum air velocity of 20 m/sec is provided at the cross-section of
the 100 mm hose.
• The assembly machine must be connected to a dust extraction system. (The extraction system connection must be flexible and
flame resistant)
• Regularly remove remaining dust and chips using a vacuum cleaner.
7
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E - EC Declaration of Conformity
E.1 - EC Declaration of Conformity
Julius Blum GmbH, Industriestr. 1, A-6973 Höchst herewith declare on our own responsibility that the product PRO-CENTER
(M60.20xx and M65.20xx) with drilling heads (MZK.2000, MZK.2100, MZK.2110, MZK.2200, MZK.2210, MZK.2230, MZK.2400,
MZK.2410, MZK.2800, MZK.2810, MZK.2880) to which this Declaration refers, complies with the following EC Directives:
EC Machine Directive
2006/42/EC
EC EMV Directive
2004/108/EC
The following harmonised European standards have been used to ensure proper
implementation of the requirements specified in the EU Directives:
EN ISO 12100-1, EN ISO 12100-2, EN 13849-1, EN 349, EN 983
In addition, the following standards have also been applied:
EN ISO 11202, EN ISO 11204, DIN 33893-2
Höchst, 06.07.09
Dipl.-Ing. Herbert Blum
Documentation authorised agent:
Managing Director
Dipl.-Ing. (FH) Thomas Maier
E.2 - Technical data
General data:
Weight and measurements:
Processing dimensions:
• Voltage:
see serial tag
a) PRO-CENTER without horizontal
a) Vertical drilling head
• Current:
see serial tag
drilling head
• max. workpiece thickness: 40 mm
• Power input:
Weight:
m=
75 kg
Vertical motor:
1.1 kW
Dimensions:
H=
890 mm
• Drilling distance
Horizontal motor:
0.5 kW
W=
1000 mm
centre spindle: 5 - 124 mm
Stand By:
12 W
D=
900 mm
• RPM:
see serial tag
• Max.
• Compressed air:
5 - 7 bar
b) PRO-CENTER with horizontal
drill diameter: 35 mm
• Air consumption:
2 litres per cycle
drilling head
Important
b) Horizontal drilling head
Provide a 16 A mains backup
Weight:
m=
95 kg
!
fuse.
• max. workpiece thickness: 30 mm
Dimensions:
H=
890 mm
• Drilling height: 5 - 16 mm
W=
1000 mm
D=
1300 mm
• Drilling depth: max. 50 mm
• Max. drill diameter 10 mm
8
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2 - Setting up PRO-CENTER
2.1 - Unpacking and assembly
2.1.1) PRO-CENTER space requirement
• PRO-CENTER without horizontal drilling unit
Height
H = 890
mm
B = 1000
mm
D = 700
mm
• PRO-CENTER with horizontal drilling unit
Height
H = 890
mm
B = 1000
mm
D = 1100
mm
2.1.2) Space requirement of drilling head and ruler storage rack
H1 = 613
mm
H2 = 600
mm
B = 1282
mm
D = 350
mm
2.1.3) Unpacking PRO-CENTER
• Remove box
• Loosen fixing screws (D)
2.1.4) Setting up and securing machine to a suitable table
ATTENTION
A machine with a horizontal gearbox weighs approx. 95 kg.
A machine without a horizontal gearbox weighs approx. 75 kg.
%
The table should have the proper dimensions
a) Two people should use the handles (D2) on the machine
to lift it to the work top.
%
9
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2 - Setting up PRO-CENTER
b) If using a crane, the crane hooks (D3) should be used to lift the machine.
• Secure the machine to the work top using the fixing screws (D1)
Important
A horizontal drilling machine should not rest on the table so that the
!
wood chips can fall downward
2.1.5) Attaching the controller (D6)
• Loosen screw (D4)
• Remove controller (D6) upwards from the bracket
• Turn the controller (D6) 90° and replace in the bracket
• Retighten screw (D4)
2.1.6) Attaching the clipboard (D10)
2.1.7) Removing holding blocks
10
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2 - Setting up PRO-CENTER
2.1.8) Attaching (D5) work table
• Place work table (D5) on the machine foot
• Secure work table (D5) using the included hexagonal Allen key screws (D11)
2.1.9) Removing crane eye (D3)
• Unscrew the crane eye
2.2 - Connecting to compressed air system
2.2.1) Connecting the air supply to the air filter unit (D8) (Ø 6 mm)
%
• Connect machine to air pressure system
• Air pressure is preset to 6 bar
Important
A rapid hose coupling must be inserted a max. 3 m from the machine in
!
the air pressure supply line.
2.3 - Electrical connection
2.3.1) Electrical connection
ATTENTION
The electrical connection must be performed by a qualified electrician!
• Set main switch to Pos. 0
• Mount a plug conforming to DIN/VDE or IEC. Provide for mains backup fuse (see
electrical diagram)
Important
The machine is designed for the voltage printed on the label of the con-
!
nection cable.
2.3.2) Reconnecting to the 2nd voltage level
Important
Along with the motor, the transformer controller must also be recon-
!
nected to the corresponding voltage. (See electrical diagram)
11
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2 - Setting up PRO-CENTER
2.3.3) Checking motor rotation
ATTENTION
During the following procedure, keep your hands away from the work
area (A) of the machine.
• Main switch (E1) at Pos. I
• Set mode switch (E2) to Pos. I (operation)
• If the control light for vertical drilling (E6) is flashing, tighten the spindle clamp screw
(E7)
• Briefly press the start button (E3)
• The motor fan must turn in the direction of the arrow (D9)
2.3.4) Correcting motor rotation
• If the motor rotation is wrong:
• Main switch (E1) at Pos. 0
• Interchange two phases for connection cable
(only by an authorised electrician)
• Recheck the motor rotation.
2.4 - Dust extraction
ATTENTION
The machine must be connected to a dust extraction system!
2.4.1) Connecting the extraction hose to the extraction system on the extraction
port (D7) of the machine (Ø 50 mm)
• Secure hose using the hose clamp
• Make sure that the air velocity for the extraction system is at least 20 m/s
Important
The extraction hose must be laid so that the extraction port (D7) is not
!
encumbered
2.4.2) Attaching the extraction system to the controller of PRO-CENTER 2000
ATTENTION
The electrical connection must be performed by a qualified electrician!
• In order for the machine to be operated only with the extraction system
turned on, terminals 12 and 18 (see electrical diagram) must be connected to a
potential-free contact of the dust extraction controller.
12
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3 - How to operate the machine
3.1 - Description of operator panels
3.1.1) Designation of operating elements
(E1) ... Main switch= Emergency off switch
(E2) ... Mode switch
(E3) ... Start button
(E4) ... Hold down clamp switch
(E5) ... Control light for horizontal drilling
(E6) ... Control light for vertical drilling
3.1.2) Mode switch (E2)
• Key switch version
Pos. OFF
Control lights are not lit
- The machine will not operate
Pos. Settings
Control light (E5) or (E6) are lit
- Drill head movement is possible
- Drilling is not possible
Pos. Operation
Control light (E5) or (E6) are lit
- Drilling and the fitting insertion can be carried out
3.1.3) Start button (E3)
• Pressing the start button will carry out the currently selected work process
(e.g.: setup, vertical drilling, horizontal drilling and fittings insertion)
• When you release the start button, the work process is cancelled and the vertical or
horizontal drilling unit returns to the starting position. The hold down clamps remain
extended.
3.1.4) Hold down clamp switch (E4)
Pos. Clamps off and/or released
(Hold down clamps are not extended and/or are released when they are
already extended)
Pos. Clamps on
(When you push the start button, the hold down clamps are extended)
13
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3 - How to operate the machine
3.2 - Vertical drilling unit
3.2.1) Gearbox replacement
• Main switch (E1) at Pos. I
• Mode switch (E2) at Pos. symbol (setup)
• Loosen locking device (E7) by turning to the left
• Lift the locking unit on the locking device (E7) and pull forward.
• Remove drilling head from the guide and place in the storage rack holder
• Insert the desired drilling head into the guide until the stop
• Move the locking unit on the locking device (E7) down
• Tighten the locking device (E7) until the control light for vertical drilling stops flashing
3.2.2) Ruler change
• Main switch (E1) at Pos. I
• Mode switch (E2) at Pos. symbol (setup)
14
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3 - How to operate the machine
• Loosen ruler clamping screws (E8) until the stop
• Pull ruler forward and remove from the top
• Place ruler in the storage rack ruler holder.
• Insert desired ruler (E9) into the specified elongated hole with the indexing pegs and
slide all the way back.
• Retighten clamping screws (E8)
Important
Make sure that the ruler is inserted and clamped cleanly and is not
!
askew.
The gap in the standard ruler must point to the front.
3.2.3) Setting work table to drilling distance
a) Setting via the revolving stop
• The dimensions for drilling positions 9.5, 20, 22.5, 37 and for horizontal drilling are
factory set
• Loosen the clamping lever (E10)
• Pull out work table completely
• Set revolving handle (E11) to the desired position
• Slide work table to the stop
• Retighten the clamping lever (E10)
Note
The Pre-setting revolver for work top section, describes how to pre-set
!
the revolver stop.
15
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3 - How to operate the machine
b) Setting via calibration
• Loosen the clamping lever (E10)
• Pull out work table completely
• Set revolving handle (E11) to position "H"
• Set the work table using the calibration
• Retighten the clamping lever (E10)
3.2.4) Setting hold down clamps (E14) to the material thickness
• Set hold down clamp (E4) to Pos.
(loosen)
• Open clamping screw (E15)
• Set the hold down clamps (E14) so that the distance between the door and the clamp
guard is a max. x = 3 mm
• Loosely tighten clamping screw (E15)
3.2.5) Setting drilling depth
• The drilling depths for work piece thicknesses 16 and 19 mm are already pre-set
• Turn revolving handle (E16) to the desired position.
=> Drilling depth is set
Note
How to set other dimensions is described in “Pre-setting revolver for
!
drilling depth.”
3.2.6) Setting the drill head brake point
The drill head brake slows down the drill head stroke speed just before the drill enters
the work piece.
• The drill head brake point only has to be set for work pieces over 19 mm
• Loosen clamping screw (E18)
• Set the desired work piece thickness on the calibration
• Retighten clamping screw (E18)
3.2.7) Mode switch (E19) “vertical drilling” and/or “vertical drilling and fittings
insertion”
Pos. a Vertical drilling
(The drill head of the vertical drilling unit is limited - the hold down clamps
are released after every head movement)
Pos. b Vertical drilling and fittings insertion
(The vertical drilling unit goes the full stroke - the hold down clamps remain
extended after drilling and are released once the swing arm resets)
16
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3 - How to operate the machine
3.3 - Vertical drilling and fittings insertion
3.3.1) Assembly of furniture hinges, furniture connectors, METABOX front fixing
brackets, etc.
• Insert the gear box (see chapter 4 Gearbox replacement)
• Attach ruler
• Set work table (E11)
Important
Particular care must be taken when working on sections that jut out
!
over the work table. Use extensions.
• Set hold down clamp (E14)
• Set drilling depth (E16)
• Set head brake point (E18)
• Set mode switch (E19) to Pos. “Drilling and insertion”
3.3.2) Switch settings on the operator panel
• Turn on extraction system
• Set main switch (E1) to Pos. I
• Set mode switch (E2) to Pos. I (operation)
• Set hold down clamp (E4) to Pos.
(clamp on)
3.3.3) Clipping fitting onto insertion ram
17
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3 - How to operate the machine
3.3.4) Drilling
ATTENTION
Make sure that only the work piece is in the working area of the ma-
chine.
Keep your hands out of working area (A) of the machine during drilling
and insertion.
• Press the start button (E3) until the drilling depth is reached
- The hold down clamps secure the work piece
- The vertical drilling unit moves downward
- The drill bits rotate
• Release the start button (E3)
- The vertical drilling unit returns to the starting position
- The drill bits stop rotating
- The hold down clamps remain extended
- The drill hole is blown out
3.3.5) Inserting fittings
• Swivel down swing arm (E20) to the stop
• Press the start button (E3) until the fitting is completely inserted
- The vertical drilling unit moves downward
• Release the start button (E3)
- The vertical drilling unit returns to the starting position
• Swivel up swing arm (E20)
- The hold down clamps are released
3.4 - Vertical drilling only
3.4.1) System drilling and drilling hole groups, etc.
• Insert the drilling head (see chapter 4 Drilling head replacement)
• Attach ruler
• Set work table (E11)
Important
Particular care must be taken when working on sections that jut out
!
over the work table. Use extensions.
• Set hold down clamp (E14)
• Set drilling depth (E16)
• Set drill head brake point (E18)
• Set mode switch (E19) to Pos. “Drilling”
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3 - How to operate the machine
3.4.2) Switch settings on the operator panel
• Turn on extraction system
• Set main switch (E1) to Pos. I
• Set mode switch (E2) to Pos. I (operation)
• Set hold down clamp (E4) to Pos.
(clamp on)
Drilling
Attention
Make sure that only the work piece is in the working area of the ma-
chine.
Keep your hands out of the working area (A) of the machine during drill-
ing and insertion.
• Press the start button (E3) until the drilling depth is reached
- The hold down clamps secure the work piece
- The vertical drilling unit moves downward
- The drill bits rotate
• Release the start button (E3)
- The vertical drilling unit does not return completely to the starting position
(the work stroke is shorter)
- The hold down clamps are released
- The drill holes are blown out
3.5 - Pre-setting revolver for drilling depth
3.5.1) The drilling depths for panel thicknesses 16 and 19 mm are already pre-set
2 additional dimensions can also be pre-set
3 screws (E29) with different lengths are enclosed
• The revolver (E17) is located on the back of the machine
• Turn the revolving handle (E16) to an open position on the revolver(E17)
Note
The revolver can also be removed for setting.
!
To do so, lift the revolving handle (E16).
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3 - How to operate the machine
3.5.2) Setting the stop dimension
• Select a suitable screw (E29) depending on the desired drilling depth
• Turn screw to the desired dimension Z in the drill and lock using the counter nut
a) Drilling depth
=
13
mm
Work piece thickness
=
X
mm
=
> Z = X
b) Drilling depth
=
Y
mm
Work piece thickness
=
X
mm
=
> Z = X + 13 - Y
• Check dimension with a test drilling
• Label revolver handle (E16) using the included stickers
3.6 - Pre-setting revolver for work top setting
3.6.1) The dimensions for drilling positions 9.5, 20, 22.5, 37 and for horizontal
drilling (H) are factory set.
3 additional dimensions can also be pre-set
3 stop rods (E30) are enclosed
3.6.2) Cutting stop rods to size
• The desired drilling position should be pre-set:
Drilling position [mm]
X [mm]
5
-
37
0
37
-
62
25
62
-
87
50
87
-
112
75
112
-
125
90
• Mark dimension X on the stop rod (E30) as shown in the top picture
• Cut the stop rod to the length using a hack saw and de-burr using a file
3.6.3) Screwing the re-sized stop rod (E30) into the revolver
• Loosen the clamping lever (E10)
• Pull out work table completely
• Remove the cover (E12) in the work table
• Now fully screw the stop rod into a free drill hole in the revolver
20
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3 - How to operate the machine
3.6.4) Setting the stop rod to the exact dimension
• Set the work top to the desired drilling position using the calibration
• Retighten the clamping lever (E10)
• Unscrew stop rod to the stop and lock using the counter nut
• Check dimension with a test drilling
• Label revolver handle (E11) using the included stickers(E13)
3.7 - Horizontal drilling unit
3.7.1) Ruler change
• Main switch (E1) at Pos. I
• Mode switch (E2) at Pos. symbol (setup)
Important
Make sure that the mode switch(E19) is set to the Pos. “vertical drilling
!
and fittings insertion” and the vertical drilling unit is completely set to
the up position.
• Loosen ruler clamping screws (E8) until the stop
• Pull ruler forward and remove from the top
• Place ruler in the storage rack ruler holder
• Insert horizontal ruler (E9) into the specified elongated hole with the indexing pegs
and slide all the way back.
• Retighten clamping screw (E8)
Important
Make sure that the ruler is inserted and clamped cleanly and is not
!
askew.
21
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3 - How to operate the machine
3.7.2) Setting the work table for horizontal drilling
• Loosen the clamping lever (E10)
• Pull out work table completely
• Set revolving handle (E11) to position “H”
• Slide work top to the stop
• Retighten the clamping lever (E10)
Note
Both control lights flash.
!
3.7.3) Setting the horizontal hold down clamp (E21) to the down position
• Press in locking mechanism (E22)
• Use both hands to press down on the horizontal hold down clamp (E21) until it locks
in this position
Note
The control light for horizontal drilling must light up.
!
3.7.4) Setting hold down clamps (E14) to the material thickness
• Set hold down clamp (E4) to Pos.
(loosen)
• Open clamping screw (E15)
• Set the hold down clamps (E14) so that the distance between the door and the clamp
guard is a max. x = 3 mm
• Tighten clamping screw (E15)
3.7.5) Opening the horizontal drilling unit cover
• Press in on the side cover and swivel back the cover hood.
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3 - How to operate the machine
3.7.6) Setting the drilling distance (Z) (rough setting)
• Loosen the horizontal drilling unit clamping screw (E23)
• Set the
desired dimension by turning the adjustment screw (E24). (Dimension can be
read directly from the calibration (E25))
• Retighten fixing screw (E23)
• Close horizontal drilling unit cover
3.7.7) Setting the drilling distance (Z) (fine setting)
• For flush overlay connections
• Make vertical drilling (8 mm) in the sample board (approx.10 cm x 20 cm) using the
desired drilling distance (z).
• Open horizontal drilling unit cover
• Loosen clamping screw (E23)
• Slide the sample board to the alignment pegs and turn the adjustment screw (E24) to
the stop.
• Retighten clamping screw (E23)
• Remove sample board
• Close horizontal drilling unit cover
3.7.8) Setting the drilling depth (X)
• Loosen clamping screw (E26)
• Set the indicator (E27) to the desired dimension
• Retighten clamping screw (E26)
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3 - How to operate the machine
3.7.9) Drill bit change
• Insert horizontal ruler
• Press in locking mechanism (E22)
• Push up horizontal ruler holder (E21) until it locks.
Note
Both control lights flash.
!
• Loosen clamping screw (E26)
• Set the drilling depth (X) to 50 mm
• Retighten clamping screw (E26)
• Main switch (E1) at Pos. I
• Set mode switch (E2) to Pos. symbol (setup)
• Press the start button (E3) until the horizontal drilling unit is extended completely
- The horizontal drilling unit extends
- The drill bits do not rotate
• Release the start button (E3)
- The horizontal drilling unit remains in this position
Use a hex wrench to loosed the grub screw (E28)
• Change drill bit
• Briefly press the start button (E3)
- The horizontal drilling unit returns to the starting position
24
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3 - How to operate the machine
3.8 - Horizontal drilling
3.8.1) Drilling side holes
• Insert the horizontal ruler
• Set work top to Pos. “H” (E11)
Important
Particular care must be taken when working on sections that jut out
!
over the work table. Use extensions.
• Set the horizontal hold down clamp (E21) to the down position
• Set hold down clamp (E14)
Note
Horizontal drilling is only possible with a closed horizontal drilling cover
!
• Set the drilling distance (E25)
• Set drilling depth
3.8.2) Switch settings on the operator panel
• Turn on extraction system
• Set main switch (E1) to Pos. I
• Set mode switch (E2) to Pos. I (operation)
• Set hold down clamp (E4) to Pos.
(clamp on)
25
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3 - How to operate the machine
Drilling
ATTENTION
Make sure that only the work piece is in the working area of the ma-
chine.
Keep your hands out of working area (A) of the machine during drilling
and insertion.
• Press the start button (E3) until the drilling depth is reached
- The vertical drilling unit moves downward and the horizontal hold down clamp
secures the work piece
- The horizontal drilling unit extends
- The drill bits rotate
• Release the start button (E3)
- The horizontal drilling unit returns to the starting position
- The vertical drilling unit also returns to the starting position
26
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4 - Working with PRO-CENTER
4.1 - Creating a setup plan
Note
To better understand the following description and procedures, take a
!
look at the included sample setup plan.
4.1.1) Identifying drilling head and ruler
• In the overview on pages 38 and 39, select the required gearbox and ruler for the
desired assembly application.
4.1.2) Template set-up plan
• Fill out header data
Explanation of symbols
Enter partial description
--- Enter work procedure
Enter creation date
Enter comments
Enter page no.
Enter number of pages
Vertical drilling
Horizontal drilling
4.1.3) Creating work piece drawings on the set-up plan
• Make hand drawings on set-up plan
or
Coping drawing to set-up plan
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4 - Working with PRO-CENTER
4.1.4) Inserting the drilling head into the PRO-CENTER
• Add the colour description for the selected drilling head to the setup plan
• In the fields
... Drilling
... Drilling and insertion
check whether or not mode switch (E19) is set to vertical drilling or vertical drilling and
fittings insertion.
4.1.5) Setting drilling depth
• Add drilling depth description (colour) to the setup plan
• The drilling depth 12.7 mm for work piece thicknesses 16 and 19 mm is already pre-
set and identified with the colours red and yellow.
• The setup for other work piece thicknesses is described in chapter 3.
4.1.6) Setting work top
• Add drilling depth description (colour) to the setup plan
• The dimensions 9.5, 20, 22.5, 37 and those for the horizontal drilling are already
preset and marked with the colours yellow, red, orange, green and white
• The set-up for other dimensions is described in chapter 3.
• The dimensions for the drilling depth (X) and drilling distance (Z) should also be
entered in the set-up plan for the horizontal drilling
4.1.7) Setting swivel stops
• Set the swivel stop to the ruler and label with the coloured stickers
(The corresponding stickers are provided with PRO-CENTER 2000)
• Add ruler type and description to the setup plan
• Enter the dimensions of the ruler stops
4.1.8) Put the completed set-up plan into the clear plastic folder and store on the
clipboard on the machine
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4 - Working with PRO-CENTER
4.2 - Overview (assembly - drilling heads - rulers)
29
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4 - Working with PRO-CENTER
Drilling head
Ruler
hinge
Dowel mounting
plates
Cruciform
mounting plate
cabinet profile
System drilling
Drilling head
Ruler
dowel
cabinet connec-
tor
cabinet connec-
tor
cabinet connec-
tor
METABOX front
fixing bracket
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4 - Working with PRO-CENTER
4.3 - Drilling heads overview
4.3.1) General
a) Storing drilling heads
• Attach drilling head holder to a wall, table or the storage rack
b) Setting drill bit length
Important
The total length of the drill bits (from bit-tip to adjustment screw) must
!
be
- Vertical gearbox
X=57 mm
- Horizontal gearbox
X=77 mm
Adjustment
• Set length by turning the drill bit adjustment screw using a screwdriver.
c) Inserting drill bits into the chuck
Attention
Before changing drill bits, remove the drilling head from the machine.
• Loosen the fixing screw using a hex wrench
• Insert drill bits into the chuck
(The flat surface of the drill shaft must be placed in the direction of the fixing screw)
• Retighten fixing screw
Important
Insert cover caps into the unused chucks. This will keep the bits clean
!
and prevent the fixing screws from coming out on their own.
d) Attaching insertion ram to the swing arm
• Place insertion ram onto the two fixing screws (A) on the swing arm
• Tighten the fixing screws (A) so that the insertion ram is secure
Setting insertion ram position
• Loosen fixing screws (A)
• Correct the position of the insertion ram by setting the adjustment screws (B)
• Retighten fixing screws (A)
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4 - Working with PRO-CENTER
4.3.2) FH drilling head: MZK 2000
a) Furniture hinge drilling head for standard hinges
• Drilling head with 3 spindles
• With 13mm depth stop
• Swing arm for ram attachment
• Drill bits:
(A) ...
2 x Ø
8 mm Counter clockwise
(B) ... 1 x Ø
35 mm Clockwise
• Colour coded bits:
Counter clockwise = red
Clockwise = black
4.3.3) MPH drilling head: MZK.2100 for dowel plates and furniture connectors
• Drilling head with 2 spindles
• Swing arm for ram attachment
• Drill bits:
(A) ...
1 x Ø
10 mm Counter clockwise
(B) ... 1 x Ø
10 mm Clockwise
or
(B) ... 1 x Ø
25 mm Clockwise
Colour coded bits:
Counter clockwise = red
Clockwise = black
4.3.4) MPV drilling head: MZK.2110 for cruciform mounting plates and furniture
connectors
• Drilling head with 2 spindles
• Swing arm for ram attachment
• Drill bits:
(A) ...
2 x Ø
5 mm Counter clockwise
or
(A) ...
2 x Ø
10 mm Counter clockwise
• Colour coded bits:
Counter clockwise = red
Clockwise = black
32
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4 - Working with PRO-CENTER
4.3.5) D drilling head: MZK.2400 for wooden dowel connections
• Drilling head with 3 spindles
• Drill bits:
(A) ...
2 x Ø
8 mm Counter clockwise
(B) ... 1 x Ø
8 mm Clockwise
or
(A) ...
2 x Ø
10 mm Counter clockwise
(B) ... 1 x Ø
10 mm Clockwise
• Colour coded bits:
Counter clockwise = red
Clockwise = black
4.3.6) SYH drilling head: MZK.2200.01 for all Blum cabinet profiles
• Drilling head with 8 spindles
• Drill bits:
(A) ...
4 x Ø
5 mm Counter clockwise
(B) ... 4 x Ø
5 mm Clockwise
• Colour coded bits:
Counter clockwise = red
Clockwise = black
4.3.7) SYH drilling head: MZK.2810.01 for hole groups and system drilling
• Drilling head with 9 spindles
• Drill bits:
(A) ...
4 x Ø
5 mm Counter clockwise
(B) ... 5 x Ø
5 mm Clockwise
• Colour coded bits:
Counter clockwise = red
Clockwise = black
33
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4 - Working with PRO-CENTER
4.3.8) BOX drilling head: MZK.2230 for all METABOX front fixing brackets and
back fixing positions
• Drilling head with 5 spindles
• With drilling depth stop
• Swing arm for ram attachment
• Drill bits:
(A) ...
1 x Ø
10 mm Counter clockwise
(B) ... 1 x Ø
10 mm Clockwise
(C) ... 1 x Ø
20 mm Clockwise/
(D) ... 1 x Ø
20 mm Counter clockwise
• Colour coded bits:
Counter clockwise = red
Clockwise = black
Important
For assembly with a gallery fixing, the gallery fixing must be inserted first and
then the front fixing bracket is inserted after the second insertion of the fitting.
4.3.9) H drilling head: M65.26XX horizontal drilling unit for dowel connections,
cabinet connector screws and furniture connectors
• Drilling head with 3 spindles
• Drilling head cannot be changed
• Drill bits:
(A) ...
2 x Ø ... mm Counter clockwise
(B) ... 1 x Ø ... mm Clockwise
Important
The drill bit length for Ø 8 and Ø 10 mm is 77 mm.
!
The 57 mm drill bit must be used for a Ø 5 mm drill bit (precision).
In this case, 20 mm must be calculated for the drilling depth setting (e.g.
set 45 mm for a 25 mm drilling depth).
• Colour coded bits:
Counter clockwise = red
Clockwise = black
34
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4 - Working with PRO-CENTER
4.4 - Rulers overview
4.4.1) General
a) Attaching rulers
• Installing ruler holders to the work top:
- Attach a ruler holder to the work top surface.
- Attach the second to the floor
- Place the ruler vertically into the lower holder and clip into the top holder.
• Installing ruler holders to the storage rack:
- Secure the ruler holders to the vertical profiles of the storage rack on the left and
right.
- Insert the rulers level in the holders.
b) Presetting swivel stops
• Set the swivel stops to the desired dimension and clamp.
4.4.2) ST ruler: MZL.2000 standard ruler
• The scale is symmetrical starting from the 0 point going to 850 mm
• This ruler can be used universally for vertical drilling
4.4.3) R ruler: MZL.2010 Reversible ruler
• One-sided scale starting from the 0 point to 850 mm
• This ruler is installed one-sided either on the right or left.
It must be reversed to drill right or left pieces.
This makes the results more exact since the stops only need to be set once.
0 point setting
The 0 point can be set to compensate for differences between the door dimension
and the cabinet dimension. The stops thus do not need to be adjusted.
Adjustment
• Loosen the clamping screw with a hex key and set the part to the desired dimension
• Retighten clamping knob
35
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4 - Working with PRO-CENTER
4.4.4) LR ruler: MZL.2080 system drilling ruler
• two-piece
• Calibration per side is 850 mm
• The 0 position reference point starts from the outer spindle of the SYV drill head
0 point setting
To set the first drilling, e.g. to 8 mm, the 0 point must be set to 8 mm. The stop set-
tings do not need to be changed.
Adjustment
• Loosen the clamping screw with a hex key and set the part to the desired dimension
• Retighten clamping knob
4.4.5) H ruler: MZL.2060 horizontal ruler
• The calibration is symmetrical starting from the 0 point going to 850 mm
• Recesses for the horizontal drill bits
• This ruler must be inserted for horizontal drilling
Note
The MZR.1200 centre stop can only be used for this ruler.
!
4.4.6) V ruler: MZL.2090 extension ruler
• Connecting extensions on the basic ruler from the 0 point to 2550 mm.
Assembly:
• Slide extension ruler onto the ruler on the machine
• Clamp with the clamping knob
Important
Support the extension ruler using ruler supports.
!
4.4.7) Ruler supports: MZV.2100 for extension ruler
• Attach the ruler supports to the table at the outside third of the extension ruler. Place
a 40 mm high block of wood underneath. (countersunk chipboard screws 6x50)
Important
Make sure that the calibration on the ruler support corresponds to the
!
one on the work table of the PRO-CENTER 2000. Pay attention to the
adjustment area of the work table.
• Before setting the work table, loosen the clamping lever on the ruler support. Then
retighten.
36
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5 - Maintenance and service
5.1 - Maintenance
5.1.1) Maintenance
• Regularly remove drilling dust from the machine.
• Remove dirt and water residue that collects in the air filter unit (D8) on a regular basis
• Check the electrical and compressed air lines on a regular basis
5.1.2) Replacing a damaged gearbox coupling
ATTENTION
Replace broken or damaged parts immediately.
Only use Blum original parts.
• Use a flathead screwdriver to remove the damaged coupling
• Slip the replacement coupling onto the shaft until it aligns with the shaft at the top
37
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6 - Troubleshooting
6.1 - What do the individual flashing signals mean?
Error
Cause
Solution
Note
Control light for
Gearbox is not clamped properly
Tighten the drilling head locking
See chapter 3
vertical drilling
device(E7) until the control light stops
flashes quickly
flashing
Control light for
Mode switch(E19) is set to "vertical
Swivel up swing arm
none
vertical drilling
drilling" and the drilling head swing arm
flashes slowly
has been set to the down position
Control light for
The machine was set for horizontal
Swivel up swing arm
none
horizontal drilling
drilling, but the swing arm is swivelled
flashes slowly
downward
Both control lights
a) If you have switched from vertical to horizontal drilling:
are flashing slowly
The horizontal hold down clamp was
Set the horizontal hold down clamp to the
See chapter 3
not set to the down position
down position
Horizontal ruler was not inserted
Insert horizontal ruler
See chapter 3
Work table was not set to the "H" posi-
Set work table to the "H" position
See chapter 3
tion
a) If you have switched from horizontal to vertical drilling:
The horizontal hold down clamp was
Set the horizontal hold down clamp to the
See chapter 3
not set to the top position
top position
Work table is still set to the "H" position
Set the work table to another dimension or
See chapter 3
replace the horizontal ruler with a standard
ruler
38
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6 - Troubleshooting
6.2 - Error during vertical drilling
Error
Cause
Solution
Note
Drilling depth does
Drilling depth revolver is set to the
Set the drilling depth revolver to the correct
See chapter 3
not match
wrong position
work piece thickness
Drill bits are set too short or too long
Drilling length set to 57 mm
See chapter 4
Drill bits not completely inserted into
Clean dirt from chuck and completely
See chapter 4
the chuck
insert drill bit
Work piece thickness does not cor-
Check work piece thickness
none
respond to the given value (e.g. 15 mm
instead of 16 mm)
Reset any stops on the revolver
See chapter 3
Machine is somehow running into an
Remove object
none
object
Feed switch was released before the
Keep feed switch engaged until the drilling
none
drilling depth was reached
depth has been reached
Drillings are off
The swivel stops were not set properly
Check the position of the stops and correct
none
centre or in the
on the ruler
if necessary
wrong position
The ruler is not clamped or not clamped
Make sure that the ruler is clamped
none
cleaning
securely
There are chips between the ruler and
Remove dirt and chips
none
the work piece
The work table is not set correctly
Set work table to the correct position
See chapter 3
Extension ruler is not attached properly
Check ruler attachment and extension
none
The work table was not clamped
Secure work table with the clamping lever
none
The work piece was placed on the ruler
Make sure that the work piece is placed
none
properly and pressed to the stops
properly on the ruler and to the stops
Use hold down clamp
Fittings cannot be
The air pressure is too low
Air pressure must be 6 bar
none
inserted or only
with great difficulty
Insertion ram or swing arm is running
Check the position of the insertion ram
none
up against an object
Check the drilling distance
The surface of the work piece is too
Bevel drillings
Use slip-on coun-
hard
tersink
Drillings are not deep enough
See point “Drilling depth not reached”
none
The drilling diameters are too small
Check drill bits and replace if necessary
none
The insertion ram has shifted or turned
Set insertion ram
See chapter 4
The work piece has shifted
Set the hold down clamp so that the it is
See chapter 3
held secure
39
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6 - Troubleshooting
Error
Cause
Solution
Note
Drilled holes too
Drill diameter is too large
Check drill bits
none
large, oval or rag-
ged
Drill bits are twisted
Replace drill bits
none
Drill bits are dull
Repoint drill bits or replace
none
Head speed for drilling is too high
Set proper head brake point
See chapter 3
Drilling through work pieces
Use roof tip drill bit to drill through
none
Drill blockage in
Improper material has been drilled
Only use work pieces made from wood,
none
wood
particle board or plastic coated wood
Head speed for drilling is too high
Set proper head brake point
See chapter 3
Drill bits are dull
Repoint drill bits or replace
none
Drill rotation not set properly
Install counter clockwise drill bits into
none
chucks marked in red and clockwise drill
bits into chucks marked in black
40
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6 - Troubleshooting
6.3 - Error during horizontal drilling
Error
Cause
Solution
Note
Drilling depth not
Drilling depth was not set correctly
Set correct drilling depth
See chapter 3
reached
Drilling length does not match
Drilling length should be 77 mm
none
Drill bits not completely inserted into
Clean chuck and/or use cover caps if no
none
the chuck
drill bits are inserted
The horizontal drilling unit is filled with
Open horizontal drilling unit and remove
none
chips
chips
Drilling position is
The drilling distance is not set properly
Correct setting, tighten clamping screw
See chapter 3
incorrect
The stops were not set properly on the
Check the position of the stops and correct
none
ruler.
if necessary
There are chips between the ruler and
Remove chips
none
the work piece and/or under the work
piece
41
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7 - Diagrams
7.1 - Electrical diagram 1x230 V 50 Hz
42
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7 - Diagrams
7.2 - Electrical diagram 3x400 V 50 Hz
43
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7 - Diagrams
7.3 - Electrical diagram
44
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7 - Diagrams
7.4 - Pneumatic diagram
45
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PRO-CENTER
Ser.No.: AK 00001
2011
V
Hz
kW
kg /
lbs
Bohr- und Beschlagsetzmaschine
Ref.No.: M65.2000
Julius Blum GmbH - A - 6973
RU Сверлильно-присадочный станок
BG Пробивни машини
DA
Bore- og beslagssætmaskiner
DE
Bohr- und Beschlagsetzmaschine
EN
Drilling and insertion machine
ET
Puurimis- ja sisestusmasinad
FI
Asennusporakoneet
FR
Machine pour percer et poser des ferrures
EL
Μηχάνημα διάτρησης και τοποθέτησης
IT
Macchina forainseritrice
LV
Urbšanas un furnitūras iestrādāšanas iekārta
LT
Gręžimo-montavimo staklės
NL
Boor- en beslagmachines
PL
Maszyna do nawiercania i osadzania okuć
PT
Furadeira e máquina para a montagem de ferragens
RO
Maşină de găurit şi montat feronerie
SV
Borr- och beslagsmonteringsmaskiner
SK
Vŕtací a lisovací stroj
SL
Vrtalni stroj in stroj za okovje
ES
Máquinas para taladrar y de instalación de herrajes
CS
Vrtací a lisovací stroje
HU
Fúró- és vasalatbepréselő gépek
46
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Notes
47
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Julius Blum GmbH
Beschlägefabrik
6973 Höchst, Austria
Tel.:
+43 5578 705-0
Fax: +43 5578 705-44
E-Mail: info@blum.com

 

 

 

 

 

 

 

 

 

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