Mazda CX-9 Grand Touring. Manual - part 80

 

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Mazda CX-9 Grand Touring. Manual - part 80

 

 

Fig. 285: Identifying Control Valve Body Cover Seal Bolts 
Courtesy of MAZDA MOTORS CORP. 

92. Inspect the condition of connector pin of the coupler component (foreign material, bent/broken pins) and 

O-ring. 

Fig. 286: Inspecting Condition Of Connector Pin Of Coupler Component (Foreign Material, 
Bent/Broken Pins) And O-Ring
 
Courtesy of MAZDA MOTORS CORP. 

93. Align the transaxle case and the coupler component connector. 

 

2008 Mazda CX-9 Grand Touring 

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

  

Microsoft 

 

Sunday, November 15, 2009 10:28:17 AM

Page 154 

© 2005 Mitchell Repair Information Company, LLC. 

Fig. 287: Aligning Transaxle Case And Coupler Component Connector 
Courtesy of MAZDA MOTORS CORP. 

94. Be sure to match the position of the TCM marking. 

Fig. 288: Matching Position Of TCM Marking 
Courtesy of MAZDA MOTORS CORP. 

95. Verify the correct positioning of the TCM and coupler component.  

96. Install the TCM to the transaxle case. 

Tightening torque 19.6 - 29.4 N.m {2.0 - 2.9 kgf.m, 14.5 - 21.6 ft.lbf}  

CAUTION:

Do not turn more than 60° from the marking. 

CAUTION:

Do not repair the threads using a tap or other tools.  

Do not damage the transaxle case.  

Do not overtighten the stud bolts. (The stud bolts should remain 
protruded from the end of the transaxle case more than 47 mm 
{1.85 in}.)  

If any of the stud bolts is overtightened, the transaxle case may 
be damaged (holes in the case may result).  

 

2008 Mazda CX-9 Grand Touring 

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

  

Microsoft 

 

Sunday, November 15, 2009 10:28:17 AM

Page 155 

© 2005 Mitchell Repair Information Company, LLC. 

Fig. 289: Identifying TCM 
Courtesy of MAZDA MOTORS CORP. 

97. Install the double nutted stud bolts to the transaxle case.  

98. Remove the double nutted from the stud bolt. 

Fig. 290: Identifying Double Nutted Stud Bolts 
Courtesy of MAZDA MOTORS CORP. 

99. Using the SST and a hammer, tap a new oil seal so that the specified oil seal position is obtained. 

If the transaxle case is damaged, the transaxle must be 
replaced.  

CAUTION:

Do not damage the oil seal. 

 

2008 Mazda CX-9 Grand Touring 

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

  

Microsoft 

 

Sunday, November 15, 2009 10:28:18 AM

Page 156 

© 2005 Mitchell Repair Information Company, LLC. 

Transaxle Case Side  

Substitution SST  

49 H028 202 

Outer diameter: 54.5-61 mm {2.15-2.40 in} 

Inner diameter: 52 mm {2.05 in} or more 

Plate thickness: 2 mm {0.08 in} or more 

Fig. 291: Tapping Oil Seal - Transaxle Case Side 
Courtesy of MAZDA MOTORS CORP. 

Converter Housing Side  

Substitution SST  

49 F027 009 

Outer diameter: 76.8 mm {3.02 in} 

Plate thickness: 2 mm {0.08 in} or more 

49 L033 101 

Outer diameter: 73-76.3 mm {2.88-3.00 in} 

Inner diameter: 69 mm {2.72 in} or more 

Length: 20 mm {0.79 in} or more 

Plate thickness: 2 mm {0.08 in} or more

 

2008 Mazda CX-9 Grand Touring 

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

  

Microsoft 

 

Sunday, November 15, 2009 10:28:18 AM

Page 157 

© 2005 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

Content   ..  78  79  80  81   ..