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Mazda RX7. Manual - part 112

CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS

Article Text (p. 20)

1983 Mazda RX7

For www.iluvmyrx7.com

Saturday, September 08, 2001 09:59AM

Fig. 24: Installing New Lock Washer on Converter

12. Install the exchange converter on the customer's vehicle
using new gaskets, new spring washers and new nuts.

NOTE: Be sure to install the converter correctly. The drain plugs
must be on the upper side.

13. Tighten the flange nuts to specified torque. See Fig. 25.

Specified Torque: 55-80 N-m (41-59 ft-lb)

Fig. 25: Tightening Flange Nuts

14. Return the tip of the exhaust pipe lower cover to the
original shape.

CAUTION: Be careful not to cut your fingers on the edge of the
lower cover.

15. Re-install the pellet converter lower cover using new bolts.
16. Re-install the silencer hangers disconnected at Step 4.
17. Re-install the split air pipe using new gasket.

CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS

Article Text (p. 21)

1983 Mazda RX7

For www.iluvmyrx7.com

Saturday, September 08, 2001 09:59AM

18. Fill out the recall label with your dealer code and the
repair date, then affix this label on the passenger side's
door. See Fig. 26.

NOTE: For the 1982 RX-7, please confirm that the recall label
(Campaign No. 21605) has been already attached on the inside
passenger side's B pillar. If no label, please replace the
charcoal canister in accordance with the repair procedure
in the letter of "Recall Campaign Number 21605, 1982 RX-7
Evaporative Emission System."

Fig. 26: Location to Affix Recall Label

19. Remove the drain plug No. 1 of the converter removed from the
customer's vehicle and remove all pellets from the converter.
20. Put all old pellets (i.e., any leftover pellets from both of
the front and rear compartments of the converter) into the
plastic bag which originally contained the new pellets.
21. Fill out the warranty tag with all necessary information
and attach it to the bag containing the old pellets. See
Fig. 27.

Fig. 27: Tagging Returnable Pellets

22. Put 2 packs of the old pellets into the carton box which

CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS

Article Text (p. 22)

1983 Mazda RX7

For www.iluvmyrx7.com

Saturday, September 08, 2001 09:59AM

contained a recall kit.
23. Send the above carton box to our Warranty Department.
24. Inspect the converter housing to assure that it is suitable
for re-use. If it is, prepare it to be ready for use as an
exchange converter as described in Sec. IV-A. If it cannot
be re-used, you must order an additional empty converter
housing.

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ATTACHMENT III

OWNER NOTIFICATION LETTER

1982 & 1983 RX-7 Exhaust Emission Control System
Recall Campaign
Recall No. 23702

Dear Customer,

According to our records, you own a 1982 or 1983 model Mazda RX-7.

Tests performed by the Environmental Protection Agency (U.S. EPA)
suggest that Federally-certified 1982 and 1983 Mazda RX-7s may not
conform with Federal emission standards for exhaust emissions. To
correct such problems as may exist on individual vehicles, Mazda is
recalling them for free replacement of the catalyst pellets and
modification of the secondary air system. Neither of these operations
will affect your vehicle's fuel economy or performance.

Any Authorized Mazda Dealer in your locality can perform this repair
on or after February 27, 1987. We anticipate that the repair work will
require about one hour. We recommend that you call your Mazda Dealer
to make an appointment beforehand so as to minimize inconvenience to
you.

If you no longer own your 1982 or 1983 RX-7, please complete the
enclosed Change of Ownership pre-paid postcard and mail it to us as
soon as possible.

If you have any problem regarding this matter that is not resolved
by your Mazda Dealer, or by the nearest Mazda Distributor listed on
the Owner's Manual for your vehicle, you may wish to contact the U.S.
EPA's Manufacturers Operations Division at U.S. EPA - EN-340,
Washington D.C. 20460.

Please accept our apologies for any inconvenience to you over this
matter. We hope you will understand that we are conducting this
voluntary recall campaign so that your vehicle will continue to serve
you to your full satisfaction.

Sincerely,

CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS

Article Text (p. 23)

1983 Mazda RX7

For www.iluvmyrx7.com

Saturday, September 08, 2001 09:59AM

Mazda

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END OF ARTICLE

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