Mazda CX 7. Manual - part 385

GLASS/WINDOWS/MIRRORS

09-12–27

09-12

QUARTER WINDOW GLASS REMOVAL

id091200801700

1. Remove the following parts:

(1) Rear scuff plate inner (See 09-17-19 REAR SCUFF PLATE REMOVAL/INSTALLATION.)
(2) Rear seat (See 09-13-7 REAR SEAT REMOVAL/INSTALLATION.)
(3) Sub trunk box (See 09-17-25 SUB TRUNK BOX REMOVAL/INSTALLATION.)
(4) Trunk end trim (See 09-17-24 TRUNK END TRIM REMOVAL/INSTALLATION.)
(5) Trunk side trim (See 09-17-24 TRUNK SIDE TRIM REMOVAL/INSTALLATION.)
(6) C-pillar trim (See 09-17-17 C-PILLAR TRIM REMOVAL/INSTALLATION.)
(7) D-pillar trim (See 09-17-18 D-PILLAR TRIM REMOVAL/INSTALLATION.)

2. Set the headliner out of the way.
3. Apply protective tape along the edge of the body

and the quarter window glass.

Not Reusing Windshield

Note

• For the areas of the sealant that are difficult to cut, use the piano wire and follow the procedure under

“Reusing Windshield”.

1. Cut out the sealant all around the glass from

inside the vehicle using a sealant remover.

Warning

• Using a razor with bare hands can cause

injury. Always wear gloves when using a
razor.

2. Remove the quarter window glass.

PROTECTIVE TAPE

GLASS SIDE

BODY SIDE

SEC. A—A

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49 G050 1A0

SEALANT
REMOVER

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GLASS/WINDOWS/MIRRORS

09-12–28

Reusing Windshield

Warning

• Using the piano wire with bare hands can cause injury. Always wear gloves when using the piano

wire.

1. Avoiding the pin on the inside of the vehicle, insert

the piano wire which has been cut to sufficient
length.

2. Wind each end of the piano wire around a bar.

Note

• Use a long sawing action to spread the work over the whole length of the piano wire to prevent it from

breaking due to localized heating.

3. Secure one end of the piano wire, and while

pulling the other end, cut the sealant around the
quarter window glass.

4. Pull the quarter window glass outward and detach

the pins from the body.

5. If a pin or spacer is damaged, remove it.

Note

• Before removing the pins or spacers from

the quarter window glass, place alignment
marks on the quarter window glass.

End Of Sie

FASTENER

PRIMER

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GLASS

SEALANT

PROTECTIVE TAPE

PIANO WIRE

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PIANO WIRE

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QUARTER WINDOW GLASS

SEC. A—A

SEC. B—B

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GLASS/WINDOWS/MIRRORS

09-12–29

09-12

QUARTER WINDOW GLASS INSTALLATION

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Warning

• Using a razor with bare hands can cause injury. Always wear gloves when using a razor.

Caution

• If a door is opened or closed when all the window glass is closed, the resulting change in air

pressure could cause the sealant to crack preventing the proper installation of the glass. Keep the
door glass open until the quarter window glass installation is completed.

1. Remove sealant along the perimeter of the glass using a razor or scraper. (when reusing the glass)
2. Clean and degrease the ceramic part along the perimeter of the glass.
3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.
4. If the glass is reused, attach the pins and fastener to the glass as shown in the figure.

Align with the alignment marks marked before removing the glass.

5. Apply glass primer along the hollowed marks in the ceramic coating on the new glass, along the sealant tracks

on the reused glass, then allow it to dry for approx. 30 min.

Caution

• To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and

grease. Do not touch the surface with your hand.

Note

• Apply primer to the hollowed marks in the ceramic coating.

6. Cut away the old sealant using a razor or scraper so that 1— 2 mm {0.04— 0.079 in} thickness of sealant

remains along the perimeter of the frame.

7. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it

approx. 30 min to dry. Then apply 2 mm {0.079 in} thickness of new sealant.

8. Clean and degrease the bonding surface along the perimeter of the body.

FASTENER

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*: POSSIBLE PRIMER APPLICATION AREA

mm [in}

SEC. A—A

SEC. B—B

SEC. D—D

SEC. C—C

SEC. E—E

9.5
{0.37 }

9.5 {0.37 }

4.3
{0.17 }*

PRIMER

4.3
{0.17 }*

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GLASS/WINDOWS/MIRRORS

09-12–30

9. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min.

Caution

• To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and

grease. Do not touch the surface with your hand.

10. After the primer has dried, apply 11 mm {0.43 in} in thickness, 5 mm {0.20 in} in width of sealant using a

sealant gun. Where it is not applied properly, correctly apply it using a spatula.

11. Insert the positioning pins to the body and install the quarter window glass.
12. Install the following parts:

(1) D-pillar trim (See 09-17-18 D-PILLAR TRIM REMOVAL/INSTALLATION.)
(2) C-pillar trim (See 09-17-17 C-PILLAR TRIM REMOVAL/INSTALLATION.)
(3) Trunk side trim (See 09-17-24 TRUNK SIDE TRIM REMOVAL/INSTALLATION.)
(4) Trunk end trim (See 09-17-24 TRUNK END TRIM REMOVAL/INSTALLATION.)
(5) Trunk side trim (See 09-17-24 TRUNK SIDE TRIM REMOVAL/INSTALLATION.)
(6) Sub trunk box (See 09-17-25 SUB TRUNK BOX REMOVAL/INSTALLATION.)
(7) Rear seat (See 09-13-7 REAR SEAT REMOVAL/INSTALLATION.)
(8) Rear scuff plate inner (See 09-17-19 REAR SCUFF PLATE REMOVAL/INSTALLATION.)

13. Allow the sealant to harden completely.

Sealant hardening time: 24 h

End Of Sie

WM: REAR WINDOW DEFROSTER

*: POSSIBLE PRIMER APPLICATION AREA

mm [in}

SEC. A—A

SEC. B—B

SEC. D—D

SEC. C—C

SEC. E—E

3 {0.12 }*

14.5 {0.571 }

5.9 {0.23 }*

14.5 {0.571 }

PRIMER

14.5 {0.571 }

14.5
{0.571 }

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5 {0.2}

11 {0.43}

SEC. A—A

SEC. B—B

SEC. D—D

SEC. C—C

SEC. E—E

4.75 {0.187 }

mm {in}

4.75 {0.187 }

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