Mazda CX 7. Manual - part 191

TRANSFER

03-16–1

03-16

TRANSFER

TRANSFER LOCATION INDEX  . . . . . . .  03-16–1
TRANSFER OIL INSPECTION . . . . . . . .  03-16–2
TRANSFER OIL REPLACEMENT  . . . . .  03-16–2
TRANSFER OIL SEAL

REPLACEMENT . . . . . . . . . . . . . . . . . . 03-16–2

TRANSFER OIL COOLER

REMOVAL/INSTALLATION . . . . . . . . . . 03-16–3

TRANSFER

REMOVAL/INSTALLATION . . . . . . . . . . 03-16–3

No.1 Engine Mount Installation Note. . . 03-16–5

End of Toc

WM: TRANSFER

TRANSFER LOCATION INDEX

id031600800100

End Of Sie

acxuuw00002322

Transfer oil
(See 03-16-2 TRANSFER OIL INSPECTION.)
(See 03-16-2 TRANSFER OIL REPLACEMENT.)

Transfer oil seal
(See 03-16-2 TRANSFER OIL SEAL
REPLACEMENT.)

Transfer oil cooler
(See 03-16-3 TRANSFER OIL COOLER
REMOVAL/INSTALLATION.)

Transfer
(See 03-16-3 TRANSFER REMOVAL/
INSTALLATION.)

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TRANSFER

03-16–2

TRANSFER OIL INSPECTION

id031600800200

1. Park the vehicle on level ground.
2. Remove the oil level plug and with the washer.
3. Verify that the oil is near the brim of the plug port.

• If the oil level is low, add the specified amount

and type of oil through the oil level plug hole.

Transfer oil

Specified oil grade: API Service GL-5
Specified oil viscosity: SAE 80W-90

4. Tighten the oil level plug with a new washer.

Tightening torque

39.2— 58.8 N·m {4.0— 5.9 kgf·m, 29.0— 43.3

ft·lbf}

End Of Sie

TRANSFER OIL REPLACEMENT

id031600800300

1. Remove the drain plug with the washer.
2. Drain the oil into a suitable container.
3. Tighten the drain plug with a new washer.

Tightening torque

39.2— 58.8 N·m {4.0— 5.9 kgf·m, 29.0— 43.3

ft·lbf}

4. Remove the oil level plug with the washer and add

the specified amount and type of oil through the
oil level plug hole until the level reaches the
bottom of the oil level plug hole.

Transfer oil

Specified oil grade: API Service GL-5
Specified oil viscosity: SAE 80W-90
Capacity (approximate quantity): 1.2 L {1.3 US qt, 1.1 lmp qt}

5. Tighten the oil level plug with a new washer.

Tightening torque

39.2— 58.8 N·m {4.0— 5.9 kgf·m, 29.0— 43.3 ft·lbf}

End Of Sie

TRANSFER OIL SEAL REPLACEMENT

id031600800400

1. On level ground, jack up the vehicle and support it evenly on safety stands.
2. Drain the oil from the transfer. (See 03-16-2 TRANSFER OIL REPLACEMENT.)
3. Remove the joint shaft. (See 03-13-4 JOINT SHAFT REMOVAL/INSTALLATION[AWD])
4. Remove the oil seals using a screwdriver.
5. Using the SST and a hammer, tap each new oil

seal.
Substitution SST

• 49 T034 201A

Outer diameter: 59— 64 mm {2.33— 2.51 in}
Inner diameter: 55 mm {2.17 in} or more
Plate thickness: 2 mm {0.08 in} or more
Length: 5 mm {0.20 in} or more

6. Coat the lip of each oil seal with transfer oil.
7. Install the joint shaft. (See 03-13-4 JOINT SHAFT

REMOVAL/INSTALLATION[AWD])

8. Add the specified amount and type of oil. (See 03-

16-2 TRANSFER OIL REPLACEMENT.)

End Of Sie

E6U316ZWC002

DRAIN PLUG

E6U316ZWC003

-0.8—0.8 mm{-0.03—0.03 in}

OIL SEAL

49 T034 201A

acxuuw00002271

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TRANSFER

03-16–3

03-16

TRANSFER OIL COOLER REMOVAL/INSTALLATION

id031600800500

1. Disconnect the propeller shaft from the transfer side. (See 03-15-3 PROPELLER SHAFT REMOVAL/

INSTALLATION.)

2. Drain the engine coolant. (See 01-12-5 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
3. Drain the transfer oil into a suitable container. (See 03-16-2 TRANSFER OIL REPLACEMENT.)
4. Remove in the order indicated in the figure.
5. Install in the reverse order of removal.
6. Perform the following procedure, if the transfer has been overhauled and installed to the vehicle.

(1) After warming up the engine, drive the vehicle and inspect for oil leakage and abnormal noise.

End Of Sie

TRANSFER REMOVAL/INSTALLATION

id031600800600

1. Disconnect the negative battery cable.
2. Remove the following parts:

(1) Battery, battery try (See 01-17-2 BATTERY REMOVAL/INSTALLATION[L3 WITH TC].)
(2) Engine cover
(3) Intercooler (See 01-13-5 INTAKE AIR SYSTEM REMOVAL/INSTALLATION[L3 WITH TC].)
(4) Front pipe (See 01-15-2 EXHAUST SYSTEM REMOVAL/INSTALLATION[L3 WITH TC].)

3. Disconnect the propeller shaft from the transfer side. (See 03-15-3 PROPELLER SHAFT REMOVAL/

INSTALLATION.)

4. Remove the transfer oil cooler withe the hose still connected. (See 03-16-3 TRANSFER OIL COOLER

REMOVAL/INSTALLATION.)

5. Remove in the order indicated in the table.
6. Install in the reverse order of removal.
7. Warm up the engine and transaxle, inspect for oil leakage, and inspect the transfer operation.

23.5—29.4 N·m
{2.4—2.9 kgf·m, 17.4—21.6 ft·lbf}

GREASEGREASE

E6U316ZWC007

Water hose

Transfer oil cooler installation bolt

Transfer oil cooler

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TRANSFER

03-16–4

N·m {kgf·m, ft·lbf}

119.6—154.8
{12.2—15.7,
88.3—114.1}

119.6—154.8
{12.2—15.7, 88.3—114.1}

93.1—131.3
{9.5—13.3, 68.7—96.8}

93.1—131.3
{9.5—13.3,
68.7—96.8}

64—89
{6.6—9.0,
48—65}

19—27
{2.0—2.7,
15—19}

42—62
{4.3—6.3,
31—45}

7.8—10.8 N·m
{80—110 kgf·cm,
70—95 in·lbf}

47.0—59.0
{4.80—6.01,
34.7—43.5}

43.1—58.8
{4.40—5.99,
31.8—43.3}

42.3—60.1
{4.32—6.12,
31.2—44.3}

47.0—59.0
{4.80—6.01,
34.7—43.5}

43.1—58.8
{4.40—5.99,
31.8—43.3}

42.3—60.1
{4.32—6.12,
31.2—44.3}

93.1—116.6
{9.50—11.88,
68.7—85.9}

85.3—116.6
{8.70—11.88,
62.9—85.9}

38—51 {3.9—5.2, 29—37}

18.6

—

26.5

{1.9

—

2.7,

—

19}

acxuuw00000483

Steering shaft
(See 06-14-6 STEERING WHEEL AND COLUMN
REMOVAL/INSTALLATION.)

Stabilizer control link

Outer ball joint

Lower arm ball joint

No.1 engine mount bracket
(See03-16-5 No.1 Engine Mount Installation Note.)

Crossmember bracket

Crossmember
(See 02-13-10 FRONT CROSSMEMBER
REMOVAL/INSTALLATION.)

Generator duct
(See 01-17-4 GENERATOR REMOVAL/
INSTALLATION[L3 WITH TC].)

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