Mazda Protege 5. Manual - part 317

GLASS/WINDOWS/MIRRORS 

09–12–23

09–12

12. Use a brush to apply primer to the bonding area 

of the glass, the body, and the molding within the 
area shown.

Caution

••••

Keep the area free of dirt and grease, and 
do not touch the surface, otherwise the 
primer may not properly bond to the 
surface of the glass and body, which may 
cause leaks to occur.

Note

•

Use only glass primer on the glass, and 
body primer on the body and the molding. 
Allow it to dry for approximately 30 
minutes.

13. Once the primer is dry, apply sealant around the 

entire circumference to fill the gap between the 
dam and the edge of the glass measuring 
11.0 mm {0.433 in} high and 5.0 mm {0.20 in} 
wide.

14. Align the glass marks with the V-notches in the 

spacers and install the glass onto the body.

15. Press firmly inward on the glass to compress the 

sealant.

16. Verify that the gap along the upper edge is 

7.3 mm {0.29 in} and side edge is 6.8 mm
{0.27 in}.

17. Use a scraper to smooth away any sealant that 

oozes out. Add more sealant to any points of poor 
contact. Adjust the sealant as shown if necessary.

Y3U912WAB

Y3U912WAC

X3U912WAL

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GLASS/WINDOWS/MIRRORS 

09–12–24

18. Before the surface of the sealant has hardened, install the windshield molding.
Hardening time of sealant

19. Align the marking on the molding with the inner 

side of the body groove. (1)

20. Install the upper edge starting from the outer ends 

and moving inward. (2)

21. Install the corners. (3)
22. Install the windshield molding installation clips to 

the cowl grille hole. (4)

23. Install the sides, starting from the upper edge and 

moving downward, being careful not to pull out 
the corners. (5)

24. Use isopropyl alcohol to remove any excess 

sealant.

25. Install the headliner. (See 09–17–16 HEADLINER 

REMOVAL/INSTALLATION.)

26. Install the cowl grille. (See 09–16–1 COWL GRILLE REMOVAL/INSTALLATION.)
27. Install the base. (See 09–12–31 BASE INSTALLATION.)
28. Install the rearview mirror. (See 09–12–31 REARVIEW MIRROR INSTALLATION.)

End Of Sie

QUARTER WINDOW GLASS REMOVAL

A3U091262580W01

1. Remove the C-pillar trim. (See 09–17–11 C-PILLAR TRIM REMOVAL/INSTALLATION.)
2. Apply protective tape along the edge of body and 

quarter window glass.

Temperature

Surface 

hardening time

Time required 

until car can be 
put into service

5 

°

C {41 

°

F}

Approx. 1.5 h

Approx. 12 h

20 

°

C {68 

°

F}

Approx. 1 h

Approx. 4 h

35 

°

C {95 

°

F}

Approx. 10 min.

Approx. 2 h

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GLASS/WINDOWS/MIRRORS 

09–12–25

09–12

3. Make a hole through the sealant except fastener, 

pin and clip from the inside of the vehicle using an 
awl.

4. Pass the SST (piano wire) through the hole.

Warning

••••

Using a SST (piano wire) with bare hands 
can cause injury. Always wear gloves 
when using a SST (piano wire).

5. Wind each end of the SST (piano wire) around a 

bar.

6. Working with another person, saw through the 

sealant around the edge of the glass, being 
careful to not damage the vehicle body.

Note

•

Use a long sawing action to spread the work 
over the whole length of the SST (piano 
wire) to prevent it from breaking.

7. Pull the quarter window glass, then disengage the 

fastener, pin and clip.

8. Remove the fastener and pin from the body.

End Of Sie

A3U0912W002

A3U0912W003

X3U912WAB

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GLASS/WINDOWS/MIRRORS 

09–12–26

QUARTER WINDOW GLASS INSTALLATION

A3U091262580W02

Caution

••••

To prevent the sealant from cracking or the glass from being pushed out by air pressure if a door 
is closed, open all of the windows and leave them open until the sealant has hardened.

1. Cut away the old sealant using a razor so that 1—2 mm {0.04—0.07 in} thickness of sealant remains around 

the circumference of the frame.

•

If all the sealant has come off in any one place, apply some primer after degreasing, and allow it 30 
minutes to dry. Then put on new sealant to create 2 mm {0.08 in} layer.

Warning

••••

Using a razor with bare hands can cause 
injury. Always wear gloves when using a 
razor.

2. Clean and degrease the ceramic part of the glass 

and around the circumference of the bonding 
area on the body.

3. Use a brush to apply primer to the bonding area 

of the glass and body, within the region shown.

Caution

••••

Keep the area free of dirt and grease, and 
do not touch the surface or primer may 
not properly bond to the surface of the 
glass and body, which may cause leaks 
to occur.

Note

•

Use only glass primer on the glass, and 
body primer on the body. Allow it to dry for 
approximately 30 minutes.

4. Once the primer is dry, apply sealant around the 

entire circumference to fill the gap between the 
dam and the edge of the glass measuring 
11.0 mm {0.433 in} high and 5.0 mm {0.20 in} 
wide.

5. Align the fasteners and install the glass onto the 

body.

6. Verify the clearance as shown.

Clearance

a: 0 mm {0 in}
b: 2.0 mm {0.08 in}

A3U0912W005

A3U0912W006

A3U0912W007

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