Mazda Protege 5. Manual - part 242

CLUTCH 

05–10–7

05–10

CLUTCH MASTER CYLINDER DISASSEMBLY/ASSEMBLY

A3U051041990W02

1. Disassemble in the order indicated in the table.

Warning

••••

Using compressed air can cause dirt and other particles to fly out, causing injury to the eyes. 
Wear protective eye wear whenever using compressed air.

2. Assemble in the reverse order of disassembly.

.

Snap Ring Disassembly Note

1. Hold the piston down with a cloth-wrapped pin 

punch.

X3U510WA4

1

Clip

2

Hose

3

Joint

4

Bushing

5

Snap ring
(See 05–10–7 Snap Ring Disassembly Note.)
(See 05–10–8 Snap Ring Assembly Note.)

6

Piston and secondary cup component

7

Spacer

8

Primary cup

9

Return spring

10

Clutch master cylinder body

U3U51007

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CLUTCH 

05–10–8

Snap Ring Assembly Note

1. Hold the piston down using a cloth-wrapped pin 

punch.

End Of Sie

CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION

A3U051041920W01

Caution

••••

Clutch fluid will damage painted surfaces. If clutch fluid does get on a painted surface, wipe it off 
immediately.

1. Remove in the order indicated in the table.
2. Plug the clutch pipe after removing it to avoid leakage.
3. Install in the reverse order of removal.

FS engine

U3U51007

Z3U510W02

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CLUTCH 

05–10–9

05–10

ZM engine

.

End Of Sie

X3U510WA5

1

Clutch pipe

2

Bolt

3

Clutch release cylinder

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CLUTCH 

05–10–10

CLUTCH RELEASE CYLINDER DISASSEMBLY/ASSEMBLY

A3U051041920W02

1. Disassemble in the order indicated in the table.

Warning

••••

Using compressed air can cause dirt and other particles to fly out, causing injury to the eyes. 
Wear protective eye wear whenever using compressed air.

2. Wipe all parts, and use compressed air to clean all ports, passages, and inner parts.
3. Assemble in the reverse order of disassembly.

.

End Of Sie

Z3U510W03

1

Boot

2

Push  rod

3

Piston and cup component

4

Return spring

5

Bleeder cap

6

Bleeder screw

7

Steel ball

8

Clutch release cylinder body

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