Content .. 183 184 185 186 ..

Mazda Protege 5. Manual - part 185

SERVICE TOOLS

01–60–1

01–60

SERVICE TOOLS

ENGINE SST . . . . . . . . . . . . . . . . . . . . . . 01–60–1

End of Toc

ENGINE SST

A3U016001001W01

49 9200 020A

V-ribbed belt
tension gauge

49 T012 0A0A

Tappet holder
set

49 S120 710

Coupling flange
holder
<FS>

49 E011 1A1

Holder set
<FS>

49 G011 103

Bolts
<FS>

49 B014 001

Oil seal installer

49 H010 401

Oil seal installer
<FS>

49 G033 107A

Dust cover
installer
<FS>

49 E017 5A0

Engine support
set

49 W033 105

Oil seal installer
<ZM>

49 G030 797

Handle (Part of
49 G030 795)
<ZM>

49 B010 001

Oil seal installer
<ZM>

49 T028 302

Dust boot
installer
<ZM>

49 0187 280A

Oil pressure
gauge

49 G014 001

Oil filter wrench

49 D011 102

Crankshaft lock
tool
<ZM>

49 9200 145
(ATX)
49 D015 0A0
(MTX)

Radiator cap
tester adapter
set

49 L018 901

Injector checker

49 UN01 130

104 Pin
breakout box

49 D015 004

Box wrench

49 N013 1A0B

Fuel pressure
gauge set

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SERVICE TOOLS

01–60–2

End Of Sie

49 U014 001

Air pressure
tester

MZ254AT3641

Evaporative
emission
system tester

49 B019 9A0

System selector

418FS475

WDS

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02–10–1

SUSPENSION

SECTION

02–10

Toc of SCT

GENERAL PROCEDURES . . . . 02-10
WHEEL ALIGNMENT . . . . . . . . 02-11
FRONT SUSPENSION . . . . . . . 02-13

REAR SUSPENSION . . . . . . . .  02-14
TECHNICAL DATA  . . . . . . . . .  02-50
SERVICE TOOLS. . . . . . . . . . .  02-60

Toc of SCT

02–10

GENERAL PROCEDURES

PRECAUTION (SUSPENSION) . . . . . . . . 02–10–1

Wheels and Tires

Removal/installation . . . . . . . . . . . . . . 02–10–1

Suspension Links

Removal/installation . . . . . . . . . . . . . . 02–10–1

Power Steering Components

Removal/installation . . . . . . . . . . . . . . 02–10–1

End of Toc

PRECAUTION (SUSPENSION)

A3U021001013W01

Wheels and Tires Removal/installation

1. The removal and installation procedures for the wheels and tires are not mentioned in this section. When a

wheel is removed, retighten it to 89—117 N·m {9—12 kgf·m, 66—86 ft·lbf}.

Suspension Links Removal/installation

1. Tighten any part of the suspension that uses rubber bushings only after the vehicle has been lowered and

unloaded.

Note

•

Unloaded ... Fuel tank is full. Engine coolant and engine oil are at specified levels. Spare tire, jack and
tools are in designated positions.

Power Steering Components Removal/installation

1. If any power steering fluid line has been disconnected anytime during the procedure, add ATF M-

III

equivalent (e.g. Dexron

III

), bleed the fluid line, and inspect for leakage after the procedure has been

completed.

End Of Sie

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WHEEL ALIGNMENT

02–11–1

02–11

WHEEL ALIGNMENT

PRE-INSPECTION . . . . . . . . . . . . . . . . 02–11–1

FRONT WHEEL ALIGNMENT . . . . . . . . 02–11–1

Specification (Unloaded)*1 . . . . . . . . . 02–11–1
Maximum Steering Angle Adjustment . 02–11–1

Camber and Caster Adjustment . . . . . . 02–11–2
Total Toe-in Adjustment . . . . . . . . . . . . 02–11–2

REAR WHEEL ALIGNMENT . . . . . . . . . . 02–11–3

Specification (Unloaded)*1 . . . . . . . . . . 02–11–3
Total Toe-in Adjustment . . . . . . . . . . . . 02–11–3

End of Toc

WHEEL ALIGNMENT PRE-INSPECTION

A3U021101013W01

1. Inspect the tire inflation, and adjust to the recommended pressure as necessary.
2. Inspect the front wheel for bearing play and correct it if necessary. (See 03–11–1 Wheel Bearing Play

Inspection.)

3. Inspect the wheel and tire runouts. (See 02–50–1 SUSPENSION TECHNICAL DATA.)
4. Inspect the ball joints and steering linkage for excessive looseness.
5. Shake the vehicle to inspect the operation of the shock absorbers.

Note

•

The vehicle must be on level ground and unloaded.

•

Unloaded ... Fuel tank is full. Engine coolant and engine oil are at specified levels. Spare tire, jack and
tools are in designated positions.

6. Measure the height from the center of the wheel

to the fender brim. The difference between the left
and right measurement must not exceed 10 mm
{0.39 in}.

End Of Sie

FRONT WHEEL ALIGNMENT

A3U021101015W01

Specification (Unloaded)*

: Engine coolant and engine oil are at specified levels. Spare tire, jack and tools are in designated positions.

: Difference between left and right must not exceed 1

°°°°

30'.

Maximum Steering Angle Adjustment

1. Loosen the tie-rod end locknuts.
2. Remove the steering gear boot clamp.

Z3U0211W001

Item

Fuel gauge indication

Empty

1/4

1/2

3/4

Full

Total toe-in

(mm {in})

4 {0.08

0.16}

(degree)

12'

24'

Maximum steering angle

Inner

°±

Outer

°±

Caster angle*

46'

49'

51'

53'

56'

Camber angle*

-0

48'

-0

49'

Kingpin angle (reference value)

34'

35'

36'

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Content .. 183 184 185 186 ..