Mazda Protege 5. Manual - part 111

 

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Mazda Protege 5. Manual - part 111

 

 

SYMPTOM TROUBLESHOOTING [ENGINE CONTROL SYSTEM (FS)]

01–03B–37

01–03B

End Of Sie

NO.16 HIGH OIL CONSUMPTION/LEAKAGE [FS]

A3U010318881W21

Diagnostic procedure

End Of Sie

6

Install fuel pressure gauge between fuel filter 
and fuel distributor.

Start engine and run it at idle.

Measure fuel line pressure at idle.

Is fuel line pressure correct at idle?

Fuel line pressure
210—250 kPa {2.1—2.6 kgf/cm

2

, 30—36 psi}

Yes

Go to next step.

No

Zero or low:

Inspect fuel pump circuit.

Inspect for open fuel pump relief valve.

Inspect for fuel leakage inside pressure regulator.

Inspect for clogged main fuel line.

High:

Inspect pressure regulator for high pressure cause.

Inspect for clogged fuel return line.

7

Remove and shake PCV valve.

Does PCV valve rattle?

Yes

Go to next step.

No

Replace PCV valve.

8

Inspect for fuel saturation inside charcoal 
canister.

Is excess amount of liquid fuel present in 
canister?

Yes

Replace charcoal canister.

No

Inspect fuel tank vent system.
Then, go to next step.

9

Is there any restriction in exhaust system?

Yes

Inspect exhaust system.

No

Inspect EGR valve.

10

Verify test results.
— If okay, return to diagnostic index to service any additional symptoms.
— If malfunction remains, refer to related Service Bulletins and perform repair or diagnosis.

If vehicle is repaired, troubleshooting completed.

If vehicle is not repaired or additional diagnostic information is not available, replace PCM.

STEP

INSPECTION

RESULTS

ACTION

16

High oil consumption/leakage

DESCRIPTION

Oil consumption is excessive.

POSSIBLE CAUSE

PCV valve malfunction

Improper dipstick

Improper engine oil viscosity

Engine internal parts malfunction

STEP

INSPECTION

RESULTS

ACTION

1

Remove and shake PCV valve.

Does PCV valve rattle?

Yes

Go to next step.

No

Replace PCV valve.

2

Inspect for following:
— External leakage
— Proper dipstick
— Proper engine oil viscosity

Are all items okay?

Yes

Inspect internal engine parts such as valves, valve 
guides, valve stem seals, cylinder head drain passage, 
and piston rings.

No

Service as necessary.
Repeat Step 2.

3

Verify test results.
— If okay, return to diagnostic index to service any additional symptoms.
— If malfunction remains, refer to related Service Bulletins and perform repair or diagnosis.

If vehicle is repaired, troubleshooting completed.

If vehicle is not repaired or additional diagnostic information is not available, replace PCM.

1712-1U-01G(01-03B).fm  37 ページ  2001年6月29日 金曜日 午前9時33分

SYMPTOM TROUBLESHOOTING [ENGINE CONTROL SYSTEM (FS)]

01–03B–38

NO.17 COOLING SYSTEM CONCERNS-OVERHEATING [FS]

A3U010318881W22

Diagnostic procedure

17

Cooling system concerns — Overheating

DESCRIPTION

Engine runs at higher than normal temperature/overheats.

POSSIBLE CAUSE

Improper coolant level

Blown fuses

Coolant leakage

Excessive A/C system pressure

Improper water/anti-freeze mixture

Fans reverse rotation

Poor radiator condition

Thermostat malfunction

Radiator hoses damage

Condenser fan is inoperative.

Improper or damaged radiator cap

Cooling fan is inoperative.

Coolant overflow system malfunction

Improper tension of drive belt

Drive belt damage

STEP

INSPECTION

RESULTS

ACTION

1

Inspect for following:
— Engine coolant level
— Coolant leakage
— Water and anti-freeze mixture
— Radiator condition
— Collapsed or restricted radiator hoses
— Radiator pressure cap
— Overflow system
— Fan rotational direction
— Fuses

Are all items okay?

Yes

Go to next step.

No

Service as necessary.
Repeat Step 1.

2

Connect WDS or equivalent to DLC-2.

Turn ignition key to ON.

Retrieve any DTC.

Is “DTC” displayed?

Yes

DTC displayed:

Go to appropriate DTC test.

No

No DTC displayed:

Go to next step.

3

Start engine and run it at idle speed.

Turn A/C switch on.

Does A/C compressor engage?

Yes

Go to next step.

No

Inspect for following and repair or replace as 
necessary:

Refrigerant charging amount

Open circuit between A/C relay and PCM terminal 
96

Seized A/C magnetic clutch

A/C magnetic clutch malfunction

If all items are okay, inspect following:

Refrigerant pressure switch operation

Evaporator temperature sensor and A/C amplifier

A/C switch is stuck open.

Open or short circuit between refrigerant pressure 
switch and PCM terminal 41

Open circuit of blower motor fan switch and resistor 
(if blower motor does not operate)

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SYMPTOM TROUBLESHOOTING [ENGINE CONTROL SYSTEM (FS)]

01–03B–39

01–03B

End Of Sie

4

Start engine and run it at idle speed.

Turn A/C switch on.

Do cooling fan and condenser fan operate?

Yes

Go to next step.

No

Cooling fan motor does not operate:

Inspect for following:
— Cooling fan relay is stuck open.
— Cooling fan motor malfunction
— Cooling fan motor GND open
— Open circuit between cooling fan motor and 

relay

— Open circuit between cooling fan relay and PCM 

terminal 47

— Open battery power circuit for cooing fan relay

Condenser fan motor does not operate:

Inspect for following:
— Condenser fan relay is stuck open.
— Condenser fan motor malfunction
— Condenser fan motor GND open
— Open circuit between condenser fan motor and 

relay

— Open circuit between condenser fan relay and 

PCM terminal 45

— Open battery power circuit for condenser fan 

relay

5

Is drive belt okay?

Yes

Go to next step.

No

Replace drive belt.

6

Is there any leakage around heater unit in 
passenger compartment?

Yes

Inspect and service heater for leakage.

No

Go to next step.

7

Is there any leakage at coolant hoses and/or 
radiator?

Yes

Replace malfunctioning part.

No

Go to next step.

8

Cool down the engine.

Remove thermostat and inspect operation.
(See 01–12–5 THERMOSTAT REMOVAL/
INSTALLATION.)
(See 01–12–7 THERMOSTAT 
INSPECTION.)

Is thermostat okay?

Yes

Engine coolant temperature and thermostat are okay.
Inspect engine block for leakage or blockage.

No

Access ECT PID on WDS or equivalent.
Inspect for both ECT and temperature gauge readings.

If temperature gauge on instrument cluster 
indicates normal range but ECT is not same as 
temperature gauge reading, inspect ECT sensor.

If temperature gauge on instrument cluster 
indicates overheating but ECT is normal, inspect 
temperature gauge and heat gauge unit.

9

Verify test results.
— If okay, return to diagnostic index to service any additional symptoms.
— If malfunction remains, refer to related Service Bulletins and perform repair or diagnosis.

If vehicle is repaired, troubleshooting completed.

If vehicle is not repaired or additional diagnostic information is not available, replace PCM.

STEP

INSPECTION

RESULTS

ACTION

1712-1U-01G(01-03B).fm  39 ページ  2001年6月29日 金曜日 午前9時33分

SYMPTOM TROUBLESHOOTING [ENGINE CONTROL SYSTEM (FS)]

01–03B–40

NO.18 COOLING SYSTEM CONCERNS-RUNS COLD [FS]

A3U010318881W23

Diagnostic procedure

End Of Sie

18

Cooling system concerns — Runs cold

DESCRIPTION

Engine does not reach normal operating temperature.

POSSIBLE CAUSE

Thermostat malfunction

Condenser fan system malfunction

Cooling fan system malfunction

STEP

INSPECTION

RESULTS

ACTION

1

Is customer complaint “Lack of passenger 
compartment heat” only?

Yes

Inspect A/C and heater system.

No

Go to next step.

2

Does engine speed continue at fast idle?

Yes

Go to symptom troubleshooting “NO.9 FAST IDLE/
RUNS ON [FS].”

No

Go to next step.

3

Remove thermostat and inspect operation.
(See 01–12–5 THERMOSTAT REMOVAL/
INSTALLATION.)
(See 01–12–7 THERMOSTAT 
INSPECTION.)

Is thermostat okay?

Yes

Inspect cooling fan and condenser fan operation.

If both or either fan operate abnormally, inspect for 
following:
— Cooling fan relay is stuck closed.
— Condenser fan relay is stuck closed.
— Short to GND between cooling fan relay and 

PCM terminal 47

— Short to GND between condenser fan relay and 

PCM terminal 45

— Circuit between cooling fan relay and fan motor 

shorts to battery supply line

— Circuit between condenser fan relay and fan 

motor shorts to battery supply line

No

Access ECT PID on WDS or equivalent.
Inspect both ECT and temperature gauge on 
instrument cluster readings.

If temperature gauge on instrument cluster 
indicates normal range but ECT is not same as 
temperature gauge reading, inspect ECT sensor.

If temperature gauge on instrument cluster 
indicates cold range but ECT is normal, inspect 
temperature gauge and heat gauge unit.

4

Verify test results.
— If okay, return to diagnostic index to service any additional symptoms.
— If malfunction remains, refer to related Service Bulletins and perform repair or diagnosis.

If vehicle is repaired, troubleshooting completed.

If vehicle is not repaired or additional diagnostic information is not available, replace PCM.

1712-1U-01G(01-03B).fm  40 ページ  2001年6月29日 金曜日 午前9時33分

 

 

 

 

 

 

 

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