Mazda Protege 5. Manual - part 62

 

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Mazda Protege 5. Manual - part 62

 

 

ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (FS)]

01–02B–68

7

VERIFY CURRENT INPUT SIGNAL STATUS OF 
HO2S FRONT

Access O2S11 PID using WDS or equivalent.

Check PID under following accelerator pedal 
condition. (in PARK)
— More than 0.45 V when suddenly 

depressing accelerator pedal (rich 
condition)

— Less than 0.45 V just after release of 

accelerator pedal (lean condition)

Is PID reading okay?

Yes Inspect following for air suction due to cracks, damages 

and loose parts:

From air cleaner to throttle body

From throttle body to dynamic chamber

From dynamic chamber to intake manifold

Vacuum hoses

Note

Engine speed may change when rust penetrating 
agent is sprayed on the air suction area.

Repair or replace any faulty part, then go to Step 20.

No

Visually inspect for any gas leakage between exhaust 
manifold and HO2S (front).

If there is no leakage, replace HO2S (front).

Then go to Step 20.

8

INSPECT MAF SIGNAL

Start engine.

Access MAF PID using WDS or equivalent.

Verify that MAF PID changes quickly according 
to race engine RPM.

Is MAF PID response okay?

Yes Go to next step.

No

Replace MAF sensor, then go to Step 20.

9

INSPECT FOR EXCESSIVE AIR SUCTION OF 
INTAKE-AIR SYSTEM

Visually inspect for loose, cracked or damaged 
hoses on intake-air system.

Is there malfunction?

Yes Repair or replace source of air suction, then go to Step 20.

No

Go to next step.

10

INSPECT FUEL LINE PRESSURE

Turn ignition key to OFF.

Note

If engine will not start, inspect fuel line 
pressure with ignition key ON.

Inspect fuel line pressure while engine running.
(See 01–14–6 FUEL PRESSURE 
INSPECTION.)

Is fuel line pressure within 210—250 kPa 
{2.1—2.6 kgf/cm

2

, 30—36 psi}?

Yes Go to Step 14.

No

If fuel line pressure is too high: Go to next step.
If fuel line pressure is too low: Go to Step 12.

11

VERIFY VACUUM IS LEADING TO PRESSURE 
REGULATOR

Disconnect vacuum hose from pressure 
regulator.

Verify that vacuum is felt at opening port of 
disconnected vacuum hose.

Is vacuum felt? 

Yes Inspect fuel pump maximum pressure and fuel return hose 

for clogging.

If any problem is found, repair or replace suspected 
parts.

If all items above are okay, replace pressure regulator.

Then go to Step 20.

No

Verify vacuum hoses are connected correctly.

If okay, replace PRC solenoid valve, then go to Step 20.

If not, reconnect vacuum hoses to correct position, then 
go to Step 20.

12

INSPECT FUEL PUMP MAXIMUM PRESSURE

Perform fuel pump maximum pressure test.
(See 01–14–15 FUEL PUMP UNIT 
INSPECTION.)

Is fuel pump maximum pressure within 450—
630 kPa {4.5—6.5 kgf/cm

2

, 64—92 psi}?

Yes Go to next step.

No

Inspect fuel pump circuit for open or poor connection.
Repair or replace suspected circuit, then go to Step 20.

If circuit is okay, replace fuel pump. Then go to Step 20.

STEP

INSPECTION

ACTION

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ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (FS)]

01–02B–69

01–02B

End Of Sie

13

INSPECT FUEL LINE FROM FUEL PUMP TO 
FUEL DELIVERY PIPE

Visually inspect fuel line for any leakage.

Is any fuel leakage found?

Yes Replace suspected fuel line, then go to Step 20.

No

Inspect fuel filters for following:

Restriction or clogging at fuel filter (high-pressure).

Foreign materials or stain inside fuel filter (low-
pressure)

Perform following actions as result.

If restriction or clogging is found at fuel filter (high-
pressure), replace fuel filter (high-pressure).

If foreign materials or stain is found inside fuel filter 
(low-pressure), clean of fuel tank and fuel filter (low-
pressure).

If all items above are okay, replace pressure regulator.

Then go to Step 20.

14

CHECK IGNITION COIL OPERATION AND 
HIGH-TENSION LEAD WITH TIMING LIGHT

Verify blinking condition on each cylinders 
using timing light at idle.

Do all cylinders show blinking condition?

Yes Go to Step 18.

No

Go to next step.

15

CHECK HIGH-TENSION LEADS OF NO 
BLINKING CYLINDER

Turn ignition key to OFF.

Inspect high-tension leads for installation 
condition, corrosion on terminal, open lead and 
damaged cover.

Is condition of high-tension lead okay?

Yes Go to next step.

No

Replace faulty high-tension lead, then go to Step 20.

16

INSPECT POWER SUPPLY TERMINAL AT 
IGNITION COIL CONNECTOR

Disconnect ignition coil connector.

Turn ignition key to ON (Engine OFF).

Check voltage at ignition coil connector 
terminal D (harness-side) and body ground.

Is voltage reading B+?

Yes Go to next step.

No

Check for open circuit between ignition coil connector and 
ignition switch. Repair or replace wiring harness, then go to 
Step 20.

17

INSPECT IGNITION COIL RESISTANCE

Check ignition coil resistance.
(See 01–18–2 IGNITION COIL INSPECTION.)

Is coil resistance okay?

Yes Go to next step.

No

Replace ignition coil, then go to Step 20.

18

INSPECT ENGINE COMPRESSION

Inspect engine compression.
(See 01–10B–8 COMPRESSION 
INSPECTION [FS].)

Is it okay?

Yes Go to next step.

No

Implement engine overhaul for repairs, then go to Step 20.

19

INSPECT FUEL INJECTOR OPERATION

Remove fuel injector from suspected bank.
(See 01–14–24 FUEL INJECTOR 
INSPECTION.)

Inspect injector operation.

Is fuel injector okay?

Yes Go to next step.

No

Replace injector, then go to Step 20.

20

VERIFY TROUBLESHOOTING OF DTC P0171 
COMPLETED

Make sure to reconnect all disconnected 
connectors.

Clear DTC from memory using WDS or 
equivalent.

Run OBD-II DRIVE MODE 1, 2 and 3.

Is PENDING CODE P0171 present?

Yes Replace PCM, then go to next step.

No

Go to next step.

21

VERIFY AFTER REPAIR PROCEDURE

Perform “After Repair Procedure”.
(See 01–02B–9 AFTER REPAIR 
PROCEDURE [FS].)

Is there any DTC present?

Yes Go to applicable DTC inspection.

(See 01–02B–15 DTC TABLE [FS].)

No

Troubleshooting completed.

STEP

INSPECTION

ACTION

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ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (FS)]

01–02B–70

DTC P0172 [FS]

A3U010201084W28

Diagnostic procedure

DTC P0172

Fuel trim system (RH) too rich

DETECTION 

CONDITION

PCM monitors short term fuel trim (SHRTFT) and long term fuel trim (LONGFT) values when DRIVE 
MODE 1 is run. If fuel trim exceeds pre programmed criteria, PCM determines that the fuel system is too 
rich.

Diagnostic support note

This is a continuous monitor. (FUEL SYSTEM) 

MIL illuminates if PCM detects the above malfunction conditions in two consecutive drive cycles.

PENDING CODE is available if PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA is available.

DTC is stored in PCM memory.

POSSIBLE 

CAUSE

Misfire

HO2S (front) deterioration

HO2S heater (front) malfunction

PRC solenoid valve malfunction

Pressure regulator malfunction

Fuel pump malfunction

Fuel return hose clogged

Purge solenoid valve malfunction

Purge solenoid hoses improper connection

PCV valve malfunction

STEP

INSPECTION

ACTION

1

VERIFY FREEZE FRAME DATA HAS BEEN 
RECORDED

Has FREEZE FRAME DATA been recorded?

Yes Go to next step.

No

Record FREEZE FRAME DATA on repair order, then go to 
next step.

2

VERIFY RELATED REPAIR INFORMATION 
AVAILABILITY

Check for related Service Bulletins availability.

Is any related repair information available?

Yes Perform repair or diagnosis according to available repair 

information.

If vehicle is not repaired, go to next step.

No

Go to next step.

3

VERIFY RELATED PENDING CODE OR 
STORED DTCS

Turn ignition key to OFF, then start engine.

Verify related pending code or stored DTCs.

Are other DTCs present?

Yes Go to appropriate DTC troubleshooting procedures.

No

If drivability concern or rough idle is present, go to Step 10.
If not, go to next step.

4

IDENTIFY TRIGGER DTC FOR FREEZE FRAME 
DATA

Is DTC P0172 on FREEZE FRAME DATA?

Yes Go to next step.

No

Go to troubleshooting procedures for DTC on FREEZE 
FRAME DATA.

5

VERIFY CURRENT INPUT SIGNAL STATUS 
(IGNITION KEY TO ON/IDLE)

Access ECT, MAF, TP and VS PIDs using 
WDS or equivalent.
(See 01–40B–8 PID/DATA MONITOR table 
(Reference).)

Is there any signal that is far out of 
specification when ignition key is ON and 
engine runs?

Yes Inspect suspected sensor and excessive resistance in 

related wiring harnesses. Repair or replace if necessary. 
Then go to Step 12.

No

Go to next step.

6

VERIFY CURRENT INPUT SIGNAL STATUS 
UNDER TROUBLE CONDITION

Inspect same PIDs as in Step 5 while 
simulating FREEZE FRAME DATA condition.

Is there any input signal which causes drastic 
changes?

Yes Inspect suspected sensor and related wiring harnesses, 

and repair or replace it. Then go to Step 12.

No

Go to next step.

7

VERIFY CURRENT INPUT SIGNAL STATUS OF 
HO2S (FRONT)

Access O2S11 PID using WDS or equivalent.

Check PID under following accelerator pedal 
condition (in PARK or NEUTRAL).
— More than 0.45 V when suddenly 

depressing accelerator pedal (rich 
condition)

— Less than 0.45 V just after release of 

accelerator pedal (lean condition)

Is PID reading okay?

Yes Go to next step.

No

Replace suspected HO2S (front).
Then go to Step 12.

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ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (FS)]

01–02B–71

01–02B

End Of Sie

DTC P0300 [FS]

A3U010201085W01

8

INSPECT FUEL LINE PRESSURE

Turn ignition key to OFF.

Inspect fuel line pressure while engine running.
(See 01–14–6 FUEL PRESSURE 
INSPECTION.)

Is fuel line pressure within 210—250 kPa 
{2.1—2.6 kgf/cm

2

, 30—36 psi}?

Yes Go to Step 10.

No

Go to next step.

9

VERIFY VACUUM IS LEADING TO PRESSURE 
REGULATOR

Start engine.

Disconnect vacuum hose from pressure 
regulator.

Verify that the vacuum is felt at opening port of 
disconnected vacuum hose.

Is vacuum felt?

Yes Inspect fuel pump maximum pressure and fuel return hose 

for clogging.

If any problem found, repair or replace suspected parts.

If all items above are okay, replace pressure regulator.

Then go to Step 12.

No

Verify vacuum hoses are connected correctly.

If okay, replace PRC solenoid valve, then go to Step 12.

If not, reconnect vacuum hoses to correct position, then 
go to Step 12.

10

INSPECT PURGE SOLENOID VALVE FOR 
WHETHER STUCK OPEN

Turn ignition key to OFF.

Disconnect both hoses from purge solenoid 
valve.

Blow air through purge solenoid valve.

Does air blow through?

Yes Replace purge solenoid valve.

Then go to Step 12.

No

Go to next step.

11

INSPECT PCV VALVE OPERATION

Inspect PCV valve operation.
(See 01–03B–58 Pressure Regulator Control 
Inspection.)

Is PCV valve okay?

Yes Go to next step.

No

Replace PCV valve, then go to next step.

12

VERIFY TROUBLESHOOTING OF DTC P0172 
COMPLETED

Make sure to reconnect all disconnected 
connectors.

Turn ignition key to ON (Engine OFF).

Clear DTC from memory using WDS or 
equivalent.

Run OBD-II DRIVE MODE 1, 2 and 3.

Is PENDING CODE of same DTC present?

Yes Replace PCM, then go to next step.

No

Go to next step.

13

VERIFY AFTER REPAIR PROCEDURE

Perform “After Repair Procedure”.
(See 01–02B–9 AFTER REPAIR 
PROCEDURE [FS].)

Is there any DTC present?

Yes Go to applicable DTC inspection.

(See 01–02B–15 DTC TABLE [FS].)

No

Troubleshooting completed.

STEP

INSPECTION

ACTION

DTC P0300

Random misfire detection

DETECTION 

CONDITION

PCM monitors CKP sensor input signal interval time. PCM calculates the change of the interval time for 
each cylinder. If the change of interval time exceeds the preprogrammed criteria, PCM detects a misfire in 
the corresponding cylinder. While the engine is running, PCM counts the number of misfires that occurred 
at 200 crankshaft revolutions and 1,000 crankshaft revolutions and calculates misfire ratio for each 
crankshaft revolution. If the ratio exceeds the preprogrammed criteria, PCM determines that a misfire, 
which can damage the catalytic converter or affect emission performance, has occurred.

Diagnostic support note

This is a continuous monitor (MISFIRE).

MIL illuminates if PCM detects the misfire which affects emission performance in two consecutive drive 
cycles.

PENDING CODE is available if PCM detects the misfire which affects emission performance during first 
drive cycle.

MIL flashes if PCM detects the misfire which can damage the catalytic converter during first drive cycle. 
Therefore, PENDING CODE is not available while MIL flashes.

FREEZE FRAME DATA is available.

DTC is stored in PCM memory.

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