Mazda 5. Manual - part 13

01–10–38

MECHANICAL 

1

2

3

5

6

6

8

7

5

7

R

4

With variable valve timing mechanism 

5.0—9.0 N·m 
{51.0—91.7 kgf·cm, 
44.3—79.5 in·lbf}+ 
14—17

3—11 
{0.4—1.1 kgf·m, 27.6—97.3 in·lbf}+
13—17 {1.4—1.7, 9.6—12.5}+
43—47 {4.4—4.7, 31.8—34.8}+
88

°—92°+

88

°—92° 

{1.43—1.73, 
10.4—12.5}

N·m {kgf·m, ft·lbf}

SST

8.0

—

11.5 

N·m 

{81.5—117 kgf·cm 
70.8—101in·lbf}

5.0—9.0 N·m 
{51.0—91.7 kgf·cm, 
44.3—79.5 in·lbf}+ 
14—17
{1.43—1.73, 
10.4—12.5}

R

R

R

*

*

*:If washer is not installed to the engine, install a new washer

D6E110ZE1011

1

Cylinder head gasket

2

Cylinder head

3

Cylinder head bolt
(See 01–10–39 Cylinder Head Bolt Assembly Note)

4

Tappet

5

Camshaft
(See 01–10–39 Camshaft Assembly Note)

6

Camshaft cap 

7

Camshaft sprocket, variable valve timing actuator 
(With variable valve timing mechanism)
(See 01–10–39 Camshaft Sprocket, Variable Valve 
Timing Actuator (With variable valve timing 
mechanism) Assembly Note)

8

Oil control valve (OCV) (With variable valve timing 
mechanism)

MECHANICAL 

01–10–39

01

Cylinder Head Bolt Assembly Note

1. Tighten the cylinder head bolts in the order 

indicated in the figure in 5 steps using the SST 
(49 D032 316).

Tightening torque

(1) 3—11 N·m

{0.4—1.1 kgf·m, 27.6—97.3 in·lbf}

(2) 13—17 N·m

{1.4—1.7 kgf·m, 9.59—12.5 ft·lbf}

(3) 43—47 N·m

{4.4—4.7 kgf·m, 31.8—34.6 ft·lbf}

(4) 88

°—92°

(5) 88

°—92°

Camshaft Assembly Note

1. Set the cam position of No.1 cylinder at the top dead center (TDC) and install the camshaft.
2. Temporarily tighten the camshaft bearing caps evenly in 2—3 passes.
3. Tighten the camshaft cap bolt in the order shown 

two steps.

Tightening torque

(1) 5.0—9.0 N·m

{51.0—91.7 kgf·cm, 44.3—79.6 in·lbf}

(2) 14.0—17.0 N·m

{1.5—1.7 kgf·m, 10.4—12.5 ft·lbf}

Camshaft Sprocket, Variable Valve Timing Actuator (With variable valve timing mechanism) Assembly Note

1. Temporarily tighten the camshaft sprocket or variable valve timing actuator (With variable valve timing 

mechanism) installation bolts by hand until the timing chain is installed.

2. Fully tighten the camshaft sprocket or variable valve timing actuator (With variable valve timing mechanism) 

installation bolts after timing chain installation.

End Of Sie

AME2224E047

AME2224E048

01–10–40

MECHANICAL 

TIMING CHAIN ASSEMBLY

B3E011002000224

1. Assemble in the order indicated in the table.

SEALANT

SEALANT

SEALANT

SEALANT

SEALANT

SEALANT

SEALANT

SEALANT

OIL

OIL

A

A

A

A

N·m {kgf·m, ft·lbf}

SST

SST

SST

R

R

R

R

20—30 
{2.1—3.0, 
14.8—22.1}

20—30 
{2.1—3.0, 
14.8—22.1}

20—30 
{2.1—3.0, 
14.8—22.1}

40—55 
{4.1—5.6, 
29.6—40.5}

8.0—11.5 N·m 
{81.6—117.2 kgf·cm, 
70.9—101.7 in·lbf}

8.0—11.5 N·m 
{81.6—117.2 kgf·cm, 
70.9—101.7 in·lbf}

96—104  
{9.8—10.6, 
70.9—76.7}+
87

°—93°

69—75  {7.1—7.6, 50.9—55.3}

89—95  {9.1—9.6, 65.7—70.0}

:

9

8

7

5

4

3

1

2

10

19

18

17

15

16

14

13

11

12

6

*

11

*

11

*

*:BOLT AND WASHER ASSEMBLY

WASHER BASED BOLT

With variable valve timing mechanism

20

D6E110ZE1012

1

Crankshaft sprocket

2

Oil pump chain

3

Oil pump sprocket
(See 01–10–41 Oil Pump Sprocket Assembly Note.)

4

Oil pump chain guide

5

Oil pump chain tensioner

6

Seal (With variable valve timing mechanism)

7

Timing chain
(See 01–10–41 Timing Chain Assembly Note.)

8

Chain guide

9

Tensioner arm

10

Chain tensioner

11

Camshaft sprocket, variable valve timing actuator 
(With variable valve timing mechanism)
(See 01–10–42 Camshaft Sprocket, Variable Valve 
Timing Actuator (With variable valve timing 
mechanism) Assembly Note.)

MECHANICAL 

01–10–41

01

Oil Pump Sprocket Assembly Note

1. Hold the oil pump sprocket using the SST.

Timing Chain Assembly Note

1. Install the SST to the camshaft, then align the No. 1 camshaft position with the TDC.

Europe

Except Europe

2. Remove the cylinder block lower blind plug.

12

Front oil seal
(See 01–10–42 Front Oil Seal Assembly Note.)

13

Engine front cover
(See 01–10–43 Engine Front Cover Assembly 
Note.)

14

Drive belt idler pulley (Without stretch-type A/C drive 
belt)

15

Water pump pulley

16

Crankshaft pulley

17

Crankshaft pulley lock bolt
(See 01–10–44 Crankshaft Pulley Lock Bolt 
Assembly Note.)

18

Cylinder head cover
(See 01–10–45 Cylinder Head Cover Assembly 
Note)

19

Spark plug

20

Oil level gauge (If equipped)

49 G032 354

B3E0110E125

49 JE01 054

B3E0110E099

303-376

(49 UN30 3376)

B3E0110E100