Mazda 5. Manual - part 1

 

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Mazda 5. Manual - part 1

 

 

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00

GENERAL INFORMATION

SECTION

00

Toc of SCT

GENERAL INFORMATION . . . . .00-00

Toc of SCT

00–00

GENERAL INFORMATION

HOW TO USE THIS MANUAL. . . . . . . . .  00–00–1
UNITS  . . . . . . . . . . . . . . . . . . . . . . . . . . .  00–00–3
FUNDAMENTAL PROCEDURES . . . . . .  00–00–4

ELECTRICAL SYSTEM . . . . . . . . . . . . . . 00–00–8
NEW STANDARDS. . . . . . . . . . . . . . . . . . 00–00–9
ABBREVIATIONS. . . . . . . . . . . . . . . . . . . 00–00–11

End of Toc

HOW TO USE THIS MANUAL

B3E000000001201

Range of Topics

• This manual contains procedures for performing all required service operations. The procedures are divided 

into the following five basic operations:

— Removal/Installation

— Disassembly/Assembly

— Replacement

— Inspection

— Adjustment

• Simple operations which can be performed easily just by looking at the vehicle (i.e., removal/installation of 

parts, jacking, vehicle lifting, cleaning of parts, and visual inspection) have been omitted.

Service Procedure
Inspection, adjustment

• Inspection and adjustment procedures are 

divided into steps. Important points regarding the 
location and contents of the procedures are 
explained in detail and shown in the illustrations.

Repair procedure

1. Most repair operations begin with an overview illustration. It identifies the components, shows how the parts fit 

together, and describes visual part inspection. However, only removal/installation procedures that need to be 
performed methodically have written instructions.

2. Expendable parts, tightening torques, and symbols for oil, grease, and sealant are shown in the overview 

illustration. In addition, symbols indicating parts requiring the use of special service tools or equivalent are also 
shown.

49 H002 671

49 H032 322

49 1232 670A

SHOWS PROCEDURE ORDER
FOR SERVICE

Fluid Pressure Inspection

1. Assemble the SSTs as shown in the figure.

Tightening torque

SHOWS TIGHTENING
TORQUE
SPECIFICATIONS

Caution

Connect the gauge set from under
the vehicle to prevent contact with
the drive belt and the cooling fan.

39—49 N·m {4.0—5.0 kgf·m, 29—36 ft·lbf}

WGIWXX0009E

00–00–2

GENERAL INFORMATION 

3. Procedure steps are numbered and the part that is the main point of that procedure is shown in the illustration 

with the corresponding number. Occasionally, there are important points or additional information concerning a 
procedure. Refer to this information when servicing the related part.

Symbols

• There are eight symbols indicating oil, grease, fluids, sealant, and the use of SST or equivalent. These symbols 

show application points or use of these materials during service.

GREASEGREASE

GREASEGREASE

SHOWS NON-REUSEABLE PARTS

SHOWS DETAILS

KNUCKLE

UPPER TRAILING LINK

LOWER TRAILING LINK

SST

SST

SST

SST

R

R

R

R

9

2

1

4

5

3

6

1

2

8

7

12

10

11

N·m {kgf·m, ft·lbf}

118—156 {12.0—16.0, 87—115}

94—116 {9.5—11.9, 69—86}

43—56 {4.3—5.8, 32—41}

49 T028  304

49 T028  305

49 T028  303

Procedure

LOWER TRAILING LINK, UPPER TRAILING LINK REMOVAL/INSTALLATION

1. Jack up the rear of the vehicle and support it with safety stands.

2. Remove the undercover. (See 01-10-4 Undercover Removal)
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
5. Inspect the rear wheel alignment and adjust it if necessary.

1

Split pin

2

Nut

3

Lower trailing link ball joint

4

(See 02-14-5 Lower Trailing Link Ball Joint Removal Note)

Bolt

5

Lower trailing link 

6

Dust boot (lower trailing link) 

7

Split pin

8

Nut

9

Upper trailing link ball joint

(See 02-14-5 Upper Trailing Link Ball Joint Removal Note)

10

Nut

11

Upper trailing link

12

Dust boot (upper trailing link)

Lower Trailing Link Ball Joint, Upper Trailing Link
Ball Joint Removal Note

Remove the ball joint using the SSTs.

44—60 {4.4—6.2, 32—44}

"Removal/Installation" 
Portion

"Inspection After 
Installation" Portion

INSTALL THE PARTS BY 
PERFORMING STEPS 
1

3 IN REVERSE ORDER

SHOWS PROCEDURE ORDER 
FOR SERVICE

SHOWS TIGHTENING 
TORQUE 
SPECIFICATIONS

SHOWS SERVICE 
ITEM (S)

INDICATES ANY RELEVANT 
REFERENCES WHICH NEED 
TO BE FOLLOWED DURING 
INSTALLATION

SHOWS SPECIAL 
SERVICE TOOL  (SST) 
FOR SERVICE OPERATION

SHOWS APPLICATION 
POINTS OF GREASE, ETC.

SHOWS TIGHTENING 
TORQUE UNITS

SHOWS SPECIAL 
SERVICE TOOL  (SST) 
NO.

SHOWS REFERRAL 
NOTES FOR 
SERVICE

SHOWS THERE 
ARE REFERRAL 
NOTES FOR SERVICE

BHE0000W104

Symbol

Meaning

Kind

Apply oil

New appropriate 
engine oil or gear 
oil

OIL

GENERAL INFORMATION 

00–00–3

00

Advisory Messages

• You will find several WarningsCautionsNotesSpecifications and Upper and Lower Limits in this 

manual.

Warning

• A Warning indicates a situation in which serious injury or death could result if the warning is ignored.

Caution

• A Caution indicates a situation in which damage to the vehicle or parts could result if the caution is ignored.

Note

• A Note provides added information that will help you to complete a particular procedure.

Specification

• The values indicate the allowable range when performing inspections or adjustments.

Upper and lower limits

• The values indicate the upper and lower limits that must not be exceeded when performing inspections or 

adjustments.

End Of Sie

UNITS

B3E000000002201

Apply brake fluid

New appropriate 
brake fluid

Apply automatic 
transaxle/
transmission fluid

New appropriate 
automatic 
transaxle/
transmission fluid

Apply grease

Appropriate 
grease

Apply sealant

Appropriate 
sealant

Apply petroleum 
jelly

Appropriate 
petroleum jelly

Replace part

O-ring, gasket, 
etc.

Use SST or 
equivalent

Appropriate tools

Symbol

Meaning

Kind

BRAKE

BRAKE
FLUID

A

ATF

TF

GREASEGREASE

SEALANT

P

R

SST

Electric current

A (ampere)

Electric power

W (watt)

Electric resistance

ohm

Electric voltage

V (volt)

Length

mm (millimeter)

in (inch)

Negative pressure

kPa (kilo pascal)

mmHg (millimeters of mercury)

inHg (inches of mercury)

00–00–4

GENERAL INFORMATION 

Conversion to SI Units (Système International d'Unités)

• All numerical values in this manual are based on SI units. Numbers shown in conventional units are converted 

from these values.

Rounding Off

• Converted values are rounded off to the same number of places as the SI unit value. For example, if the SI unit 

value is 17.2 and the value after conversion is 37.84, the converted value will be rounded off to 37.8.

Upper and Lower Limits

• When the data indicates upper and lower limits, the converted values are rounded down if the SI unit value is 

an upper limit and rounded up if the SI unit value is a lower limit. Therefore, converted values for the same SI 
unit value may differ after conversion. For example, consider 2.7 kgf/cm

2

 in the following specifications:

210—260 kPa {2.1—2.7 kgf/cm

2

, 30—38 psi}

270—310 kPa {2.7—3.2 kgf/cm

2

, 39—45 psi}

• The actual converted values for 2.7 kgf/cm

2

 are 264 kPa and 38.4 psi. In the first specification, 2.7 is used as 

an upper limit, so the converted values are rounded down to 260 and 38. In the second specification, 2.7 is 
used as a lower limit, so the converted values are rounded up to 270 and 39.

End Of Sie

FUNDAMENTAL PROCEDURES

B3E000000004201

Preparation of Tools and Measuring Equipment

• Be sure that all necessary tools and measuring 

equipment are available before starting any work.

Positive pressure

kPa (kilo pascal)

kgf/cm

2

 (kilogram force per square 

centimeter)

psi (pounds per square inch)

Number of 
revolutions

rpm (revolutions per minute)

Torque

N·m (Newton meter)

kgf·m (kilogram force meter)

kgf·cm (kilogram force centimeter)

ft·lbf (foot pound force)

in·lbf (inch pound force)

Volume

L (liter)

US qt (U.S. quart)

Imp qt (Imperial quart)

ml (milliliter)

cc (cubic centimeter)

cu in (cubic inch)

fl oz (fluid ounce)

Weight

g (gram)

oz (ounce)

CHU0014W003

 

 

 

 

 

 

 

 

 

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