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R380 GEARBOX 5 REPAIR 46. Place gearbox on end. Position transfer box. gearbox with bolts. Tighten to 45 Nm (33 lbf.ft) 48. Place transmission on side. Fit lifting eyes. adaptor plate with bolts. 50. Detach hoist. Remove lifting eyes. Refit 51. With assistance, depress clutch pedal. Align clutch friction plate with either: 52. Release clutch pedal. Remove aligning tool. shaft to friction plate splines. CAUTION: Do not allow the weight of the 55. Engage bell housing ring dowels. Secure gearbox to bell housing with bolts. Tighten to CAUTION: Ensure that gearbox is located 56. Select neutral. with transmission jack. 58. Remove transmission lift adaptor. Remove lift. connections. 61. Fit new ’O’ rings to oil cooler pipe adaptor. Position adaptor to gearbox. Secure with bolts. 62. Fit new sealing washers to breather pipes. Position pipes. Secure with banjo bolts. 63. Position harness bracket to gearbox and secure with bolt. 64. Secure harness to clips. switches. 66. Connect multiplugs to high/low motor and output shaft speed sensor. 67. Connect Lucar terminals to transfer box oil temperature sensor. 68. Raise one wheel on each axle to allow rotation of propeller shafts. 69. Position propeller shafts to transfer box flanges. Align marks. 70. Secure shafts with nuts and bolts. Tighten to 48 Nm (35 lbf.ft) 71. Fit rear propeller shaft guard. Secure with bolts. transmission tunnel. 73. Diesel Vehicles. Fit chassis cross member. See CHASSIS AND BODY, Repair. 74. Fit exhaust front pipe. See MANIFOLD AND EXHAUST SYSTEM, Repair. 75. Refill gearbox and transfer box fluids. See LUBRICANTS, FLUIDS AND CAPACITIES, 76. Fit seal around gearbox remote housing to transmission tunnel aperture. 77. Connect handbrake cable to lever. Secure with clevis pin and clip. 78. Position gear lever. Secure with bolts. Tighten to 25 Nm (18 lbf.ft) 79. Fit gaiter and ring. secure with nuts. See CHASSIS AND BODY, Repair. 81. Petrol Vehicles. Position radiator cooling fan cowling. Secure with clips. 82. Reconnect battery negative lead. |