Range Rover. Manual - part 7

 

  Index      Land Rover     Range Rover P38 - service manual 1995 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  5  6  7  8   ..

 

 

Range Rover. Manual - part 7

 

 

GENERAL SPECIFICATION DATA

7

INFORMATION

ENGINE - BMW DIESEL

Type

Indirect injection, turbocharged, intercooled

.................................................................................

Number of cylinders

6

.........................................................

Bore

80.00 mm

.................................................................................

3.15 in

Stroke

82.80 mm

...............................................................................

3.26 in

Capacity

2497 cm

3

...........................................................................

152 in

3

Compression ratio

22.5:1

±

1:1

............................................................

Valve operation

OHC chain driven

................................................................

Turbo charger

Mitsubishi TD04 - 11G4

..................................................................

Camshaft
Drive

Chain

.................................................................................

Number of bearings

7

..........................................................

Cylinder head
Longitudinal warp

0.1 mm

.............................................................

0.004 in

Lateral warp

0.05 mm

.....................................................................

0.002 in

Valves and guides
Valve head diameter:

Inlet

36.0 mm

..................................

1.42 in

Exhaust

31.0 mm

...........................

1.22 in

Stem diameter - Standard:

Inlet

6.97 mm

..................................

0.274 in

Service limit

6.95 mm

.....................

0.273 in

Exhaust

6.95 mm

...........................

0.273 in

Service limit

6.93 mm

.....................

0.272 in

Stem diameter - 1st oversize: Inlet

7.07 mm

..................................

0.28 in

Service limit

7.05 mm

.....................

0.277 in

Exhaust

7.06 mm

...........................

0.278 in

Service limit

7.04 mm

.....................

0.27 in

Stem diameter - 2nd oversize: Inlet

7.17 mm

..................................

0.282 in

Service limit

7.15 mm

.....................

0.28 in

Exhaust

7.16 mm

...........................

0.281 in

Service limit

7.14 mm

.....................

0.279 in

Valve head stand-down:

Inlet

0.65 to 0.85 mm

..................................

0.02 to 0.03 in

Exhaust

0.85 to 1.05 mm

...........................

0.03 to 0.04 in

Valve head oversizes - increased thickness

0.25 and 0.50 mm

....................

0.01 and 0.02 in

Valve tilt - inlet and exhaust

0.5 mm

.............................................

0.02 in

Valve seats:
Valve seat angle

45

° ±

10’

...............................................................

Correction angle - outside

15

°

................................................

Correction angle - inside

60

°

..................................................

Seat face outside diameter

Inlet

35.5 mm

..................................

1.4 in

Exhaust

30.6 mm

...........................

1.2 in

Valve seat width

Inlet

1.75 to 2.25 mm

..................................

0.007 to 0.09 in

Exhaust

2.60 to 2.90 mm

...........................

0.10 to 0.11 in

Valve guides:
Inner diameter for reaming - inlet and exhaust
Standard

7.0 mm

..........................................................................

0.275 in

1st oversize valve stem

7.1 mm

....................................................

0.28 in

2nd oversize valve stem

7.2 mm

...................................................

0.283 in

04

GENERAL SPECIFICATION DATA

NEW RANGE ROVER

8

INFORMATION

Crankshaft
Main bearing bearing journal diameter

Yellow

59.984 to 59.990 mm

.....................................................................

2.3616 to 2.3618 in

Green

59.977 to 59.983 mm

......................................................................

2.3612 to 2.3615 in

White

59.971 to 59.976 mm

.......................................................................

2.3610 to 2.3611 in

Oversize bearings

0.25 and 0.50 mm

............................................................

0.01 and 0.02 in

Big-end journal diameter:
Standard

44.975 to 45.00 mm

..........................................................................

1.770 to 1.771 in

1st undersize - Size 1 - 0.25 mm (0.01 in)

44.725 to 44.75 mm

.......................

1.761 to 1.762 in

2nd undersize - Size 2 - 0.50 mm (0.02 in)

44.475 to 44.50 mm

......................

1.751 to 1.752 in

Oversize bearings

0.25 and 0.50 mm

............................................................

0.01 and 0.02 in

Crankshaft end float

0.080 to 0.163 mm

.........................................................

0.003 to 0.006 in

Main bearings
Number and type

7 halved shells with oil grooves

..............................................................

Diametrical clearance

0.020 to 0.058 mm

.......................................................

0.001 to 0.002 in

Connecting rods
Diametrical clearance (big-end bearings)

0.010 to 0.055 mm

........................

0.0004 to 0.002 in

Gudgeon pin bush bore

28.995 to 29.021 mm

....................................................

1.142 to 1.143 in

Maximum deviation of connecting rod parallelism

0.05 mm

............

0.002 in

Maximum distortion

0.5 mm

..........................................................

0.02 in

Pistons
Type

Aluminium alloy, combustion chamber in crown

.................................................................................

Piston diameter measured 7 mm (0.27 in) from lower
edge and at right angles to gudgeon pin

79.96

±

0.009 mm

..........................

3.14

±

0.004 in

Intermediate size

80.04

±

0.009 mm

..............................................................

3.15

±

0.004 in

Oversize 1

80.21

±

0.009 mm

........................................................................

3.16

±

0.004 in

Piston running clearance

0.031 to 0.63 mm

..................................................

0.0012 to 0.002 in

Piston rings
Type:

Top

Double keystone

..........................................................................

Second

Taper faced

....................................................................

Oil control

Bevelled ring with spring

................................................................

Gap in bore:

All

0.2 to 0.4 mm

............................................................................

0.008 to 0.020 in

Clearance in piston grooves:

Top

Not measured

..........................................................................

Second

0.040 to 0.072 mm

....................................................................

0.002 to 0.004 in

Oil control

0.030 to 0.065 mm

................................................................

0.001 to 0.003 in

Cylinder bores
Standard

80.00 to 80.04 mm

..........................................................................

3.150 to 3.151 in

Intermediate

80.08 to 80.12 mm

.....................................................................

3.153 to 3.154 in

1st oversize

80.25 to 80.29 mm

......................................................................

3.20 to 3.21 in

Maximum ovality

0.04 mm

..............................................................

0.002 in

Maximum taper

0.04 mm

................................................................

0.002 in

GENERAL SPECIFICATION DATA

9

INFORMATION

Lubrication
System

Wet sump, pressure fed

.............................................................................

Oil pressure, at idle

2.0 bar

..........................................................

29.0 lbf/in

2

Regulated pressure

3.8 bar

..........................................................

55.0 lbf/in

2

Oil pump:

Type

Internal gear type pump, mounted on front of engine

........................................................................

Drive

Direct from crankshaft

........................................................................

Radial clearance:
Inner rotor/bearing sleeve (max.)

0.065 mm

.....................................

0.003 in

Outer rotor/pump body (max.)

0.4 mm

..........................................

0.02 in

Axial clearance:
Inner rotor/pump body

0.065 mm

......................................................

0.003 in

Outer rotor/pump body

0.070 mm

.....................................................

0.004 in

Oil pressure relief valve

piston operated, non-adjustable

....................................................

Relief valve spring:

Length relaxed

84.10 mm

........................................................

3.3 in

Oil filter

Disposable cartridge

.............................................................................

Engine oil cooler

Mounted on front of coolant radiator

...............................................................

04

GENERAL SPECIFICATION DATA

NEW RANGE ROVER

10

INFORMATION

ENGINE MANAGEMENT SYSTEM (EMS) V8
ENGINE

Type

Up to 99MY

Sagem - Lucas Gems 8 hot wire system, electronically

.............................................................

controlled

From 99MY

Bosch Motronic M5.2.1, electronically controlled

.............................................................

Fuel pump

High pressure electrical, immersed in the fuel tank

........................................................................

Fuel pump delivery pressure

Up to 99MY

2.4-2.6 bar

.............................................................

34-37 lbf/in

2

From 99MY

3.5 bar

.............................................................

50.75 lbf/in

2

Fuel filter

Bosch in-line filter ’canister’ type

..........................................................................

Mass airflow sensor
Make and type

Up to 99MY

Lucas ’Hot Wire’ 20AM

.............................................................

From 99MY

Bosch EH1174 (includes air intake temperature

.............................................................

sensor)

Injectors
Make and type

Up to 99MY

Lucas D1000

.............................................................

From 99MY

Bosch EV6C

.............................................................

Electronic Control Module
Make and type

Up to 99MY

Lucas GEMS 8.2

.............................................................

From 99MY

Bosch M5.2.1

.............................................................

Fuel pressure regulator
Make and type

Up to 99MY

Lucas 8RV

.............................................................

From 99MY

Rochester (part of fuel pump)

.............................................................

Coolant temperature sensor
Make and type

Lucas 8TT

.................................................................

Bypass air valve (Stepper motor)
Make and type

Up to 99MY

Lucas 3ACM

.............................................................

From 99MY

Bosch

.............................................................

Throttle position sensor
Make and type

Up to 99MY

Lucas 3TP

.............................................................

From 99MY

Bosch DKG1

.............................................................

 

 

 

 

 

 

 

Content   ..  5  6  7  8   ..